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HomeMy WebLinkAboutBinders 9-10Interim Final Drilling Safety Rule
W41
Final Safety and Environmental
Management Systems (BEMs)
w4310-MR-P
DEPARTMENT OF THE INTERIOR
Bureau of Ocean Energy Management, Regulation and Enforcement
30 CFR Part 250
[Docket ID: BOEM-2010-0034]
RIN 1010—AD68
Oil and Gas and Sulphur Operations in the Outer Continental Shelf —Increased
Safety Measures for Energy Development on the Outer Continental Shelf
AGENCY: Bureau of Ocean Energy Management, Regulation and Enforcement,
(BOEMRE), Interior.
ACTION: Interim final rule with request for comments.
SUMMARY: This interim final rule implements certain safety measures recommended
in the report entitled, "Increased Safety Measures for Energy Development on the Outer
Continental Shelf' (Safety Measures Report), dated May 27, 2010. The President
directed the Department of the Interior to develop the Safety Measures Report to identify
mcasures necessary to improve the safety of oil and gas exploration and development on
the Outer Continental Shelf in light of the Deepwater Horizon event on April 20, 2010,
and resulting oil spill. To implement the practices recommended in the Safety Measures
Report, the Bureau of Ocean Energy Management, Regulation and Enforcement is
amending drilling regulations related to well control, including: subsea and surface
blowout preventers, well casing and cementing, secondary intervention, unplanned
disconnects, recordkeeping, well completion, and well plugging.
DATES: Effective Date: This rule becomes effective on [INSERT DATE OF
0
• PUBLICATION IN THE FEDERAL REGISTER]. The incorporation by reference of the
publication listed in the regulations is approved by the Director of the Federal Register as
of [INSERT DATE OF PUBLICATION IN THE FEDERAL REGISTER]. Submit
comments on the interim final rule by [INSERT DATE 60 DAYS AFTER DATE OF
PUBLICATION IN THE FEDERAL REGISTER]. BOEMRE may not fully consider
comments received after this date. Submit comments to the Office of Management and
Budget on the information collection burden in this rule by [INSERT DATE 60 DAYS
AFTER DATE OF PUBLICATION IN THE FEDERAL REGISTER].
ADDRESSES: You may submit comments on the interim final rulemaking by any of the
following methods. Please use the Regulation Identifier Number (RIN) 1010-AD68 as an
identifier in your message. See also Public Availability of Comments under Procedural
Matters.
• Federal eRulemaking Portal: htty://www.regutations.gov. In the entry titled "Enter
Keyword or ID," enter BOEM-2010-0034 then click search. Follow the instructions to
submit public comments and view supporting and related materials available for this
rulemaking. BOEMRE will post all comments.
• Mail or hand -carry comments to the Department of the Interior; Bureau of Ocean
Energy Management, Regulation and Enforcement; Attention: Regulations and
Standards Branch (RSB); 381 Elden Street, MS-4024, Herndon, Virginia 20170-4817.
Please reference "Increased Safety Measures for Energy Development on the Outer
Continental Shelf, 1010—AD68" in your comments and include your name and return
address.
0
2
0 • Send comments on the information collection in this rule to: Department of the
Interior; Bureau of Ocean Energy Management, Regulation and Enforcement; Attention:
Cheryl Blundon; 381 Elden Street, MS-4024; Herndon, Virginia 20170-4817. Please
reference Information Collection 1010-0185 in your comment and include your name and
address.
FOR FURTHER INFORMATION CONTACT: Amy C. White, Office of Offshore
Regulatory Programs, Regulations and Standards Branch, Bureau of Ocean Energy
Management, Regulation and Enforcement, 703-787-1665, amy.white@boemre.gov.
SUPPLEMENTARY INFORMATION:
Table of Contents
I. Background
• II. Request for Comments on Interim Final Rule and Effective Date
III. Overview of Requirements in the Interim Final Rule
•
IV. Source of Specific Provisions Addressed in the Interim Final Rule
V. Justification for Interim Final Rulemaking
VI. Section -By -Section Discussion of Requirements in the Interim Final Rule
VII. Additional Recommendations in the Safety Measures Report not Covered in this
Interim Final Rule
1. Background
This interim final rule promulgated for the prevention of waste and conservation of
natural resources of the Outer Continental Shelf, establishes regulations based on certain
recommendations in the May 27, 2010, report from the Secretary of the Interior to the
President entitled, "Increased Safety Measures for Energy Development on the Outer
3
0 Continental Shelf' (Safety Measures Report). The President directed that the Department
0
of the Interior (DOI) develop this report as a result of the Deepwater Horizon event on
April 20, 2010. This event, which involved a blowout of the BP Macondo well and an
explosion on the Transocean Deepwater Horizon mobile offshore drilling unit (MODU),
resulted in the deaths of 11 workers, an oil spill of national significance, and the sinking
of the Deepwater Horizon MODU. On June 2, 2010, the Secretary of the Interior
directed the Bureau of Ocean Energy Management, Regulation and Enforcement
(BOEMRE) (formerly the Minerals Management Service) to adopt the recommendations
contained in the Safety Measures Report and to implement them as soon as possible.
The Safety Measures Report recommended a series of steps to improve the safety of
offshore oil and gas drilling operations in Federal waters. It outlined a number of
specific measures designed to ensure sufficient redundancy in blowout preventers
(BOPS), promote well integrity, enhance well control, and facilitate a culture of safety
through operational and personnel management.
The Safety Measures Report recommended that certain measures be implemented
immediately through a Notice to Lessees and Operators (NTL). It identified other
measures as being appropriate to address through an emergency rulemaking process. The
Safety Measures Report recognized that other recommendations would require additional
review and refinement through technical reviews by the DOI, through information
supplied as a result of the numerous investigations into the root causes of the Deepwater
Horizon explosion, and through the longer -term recommendations of DOI strike teams
and inter -agency work groups. The Safety Measures Report recommended that these
other measures be addressed through notice and comment rulemaking, as appropriate.
4
0 On June 8, 2010, BOEMRE issued an NTL addressing those recommendations
identified in the Safety Measures Report as warranting immediate implementation
(NTL No.2010-N05 — Increased Safety Measures for Energy Development on the OCS).
This interim final rule clarifies existing regulatory requirements that were addressed by
certain portions of NTL No. 2010-N05. This rule incorporates specific details included
in 2010-N05 by codifying these into regulations. The rule does not codify the one-time
requirements from NTL No. 2010-N05, such as the one-time requirement for
recertification of all BOP equipment used in new floating operations, which will be
evaluated and considered for future rulemakings as appropriate.
This interim final rule also addresses measures identified in the Safety Measures
Report as appropriate for implementation through emergency rulemaking, with certain
exceptions discussed later. It also includes other provisions from the Safety Measures
Report that BOEMRE considers appropriate for immediate implementation in this interim
final rule.
As provided for in the Safety Measures Report, BOEMRE will continue to review
other safety measures. These include items that may be appropriate for rulemaking in the
near future, as well as measures that will require further study, whether through DOI-led
strike teams, inter -agency workgroups, or other means.
The following table provides a summary of the interim final rule requirements,
estimated annual costs to implement the requirements, and the operator's ability to
comply with the requirements. Additional discussion on all the requirements follows in
the remainder of the preamble.
Summary of Interim Final Rule Compliance
•
•
Operator cost
Operator Ability
Citation and
to Implement
to Comply with
Requirement
Recommendation
Applies to
per Year*
Require ent
§ 250.198(a)(3)
Based on NTL No.
All operators
Administrative
All documents
2010 N05.
provision that does
incorporated by reference
not impose
"should" and "shall"
compliance times
mean "must"
beyond the
substantive
provisions
involved.
§ 250.198(h)(79)
Safety Measures
All
Additional
Incorporation by
Report: II.B.3.7:
applications
information
Reference of API RP 65
Enforce Tighter
for permit to
provision does not
— Part 2 Isolating
Primary Cementing
drill
impose compliance
Potential Flow Zones
Practices
(APDs).**
times beyond the
During Well
substantive
Construction
provisions
involved.
§ 250.415(f)
Safety Measures
Submitted
New engineering
Written description of
Report: II.B.3.7:
with APD.
requirement.
how the operator
Enforce Tighter
Applies to all
BOEMRE believes
evaluated the best
Primary Cementing
APDs.
that most operators
practices included in API
Practices
will be able to
RP 65- Part 2. The
comply with this
description must identify
requirement with
mechanical barriers and
no significant
cementing practices to be
delays*** because
used for each casing
this can be
string.
completed
concurrently with
other tasks.
§ 250.416(d)
Safety Measures
Submitted
Information is
Include schematics of all
Report: I.B.5:
with APD.
readily available.
control systems and
Secondary Control
Applies to all
Should not delay
control pods.
System
APDs.
submission of the
Requirement and
APD.
Guidelines
§ 250.416(e)
Safety Measures
Submitted
Because there are
Independent third party
Report: I.C.7:
with APD.
multiple
verification that the
Develop New
Applies to all
engineering firms
blind -shear rams
Testing
APDs.
available to do this
installed are capable of
Requirements.
work, and because
shearing any drill pipe in
Also in NTL No.
operators have had
the hole.
N05.
51,200,000
advance notice of
this requirement in
§ 250.416(f)
Safety Measures
Submitted
Independent third party
Report: I.B.2:
with APD.
both the Safety
verification that subsea
Order BOP
All APDs for
Measures Report
BOP is designed for
Equipment
well with
and NTL No. N05,
specific equipment on rig
Compatibility
subsea BOP
BOEMRE believes
and specific well design.
Verification for
stack. Subsea
that most operators
Each Floating
BOP stacks
will be able to
Vessel and for
are usually
comply with this
Each New Well.
employed in
requirement with
Also in NTL No.
I dee water.
I
I no significant delay
r�
U
•
•
Operator cost
Operator Ability
Citation and
to Implement
to Comply with
Requirement
Recommendation
Applies to
per Year*
Requirement
N05.
and provide
information in the
APD.
§ 250.416(g)
Based on NTL No.
All APDs.
Related to
Qualification for
2010 N-05.
requirements for
independent third parties.
independent third
party certifications.
§ 250.420(a)(6)
Safety Measure
Submitted
$6,000,000
Because there are
Certification by a
Report: II.B.1.3:
with APD.
multiple
professional engineer
New Casing and
Applies to all
engineering firms
that there are two
Cement Design
APDs.
available to do this
independent tested
Requirements: Two
work and because
barriers and that the
Independent
operators have had
casing and cementing
Barriers. This
advance notice of
design are appropriate
requirement was
this requirement in
also addressed in
both the Safety
NTL No. N05.
Measures Report
and NTL No. N05,
BOEMRE believes
operators will be
able to comply
with this
requirement with
no significant
delays and provide
information in the
APD.
§ 250.420(b)(3)
Safety Measure
Completed
$10,300,000
Completed during
Installation of dual
Report: II.B.1.3:
during the
the casing and
mechanical barriers in
New Casing and
casing and
cementing of the
addition to cement for
Cement Design
cementing of
well. Compliance
final casing string.
Requirements: Two
the well. It
with this
Independent
applies to all
requirement may
Barriers. This
wells drilled.
minimally increase
requirement was
the time to drill
also addressed in
each well.
NTL No. N05.
§ 250.423(b)
Safety Measure
Complied
Because operators
The operator must
Report: II.B.2.5:
with after the
had advance notice
perform a pressure test
New Casing
installation
of this requirement
on the casing seal
Installation
of each
in both the Safety
assembly to ensure
Procedures. This
casing string
Measures Report
proper installation of
requirement was
or liner for
and NTL No. N05,
casing or liner. The
also addressed in
all wells
BOEMRE believes
operator must ensure that
NTL No. N05.
drilled with a
operators should be
the latching mechanisms
subsea BOP
complying with
or lock down
stack. It is
this requirement.
mechanisms are engaged
tested after
upon installation of each
the
casing string or liner.
installation
of the casing
or liner.
9
Operator cost
Operator Ability
Citation and
to Implement
to Comply with
Requirement
Recommendation
Applies to
per Year*
Requirement
§ 250.423(c)
Safety Measure
Tested after
$45,100,000
Compliance with
The operator must
Report: I1.13.2.6:
running the
this requirement
perform a negative
Develop Additional
casing. All
will increase the
pressure test to ensure
Requirements or
wells,
time to drill each
proper casing
Guidelines for
involves all
subsea well
installation. This test
Casing.
rigs with
resulting in
must be performed for
surface and
additional costs.
the intermediate and
subsurface
BOEMRE
production casing strings.
BOPS in all
estimates several
water depths.
hours of additional
drilling time for
each well.
§ 250.442(c)
Safety Measure
Applies to all
All rigs should be
§ 250.515(e)
Report: I.B.5:
subsea BOP
able to comply
§ 250.615(e)
Secondary Control
stacks.
with requirement.
Have a subsea BOP stack
System
All rigs currently
equipped with remotely
Requirements and
have ROV
operated vehicle (ROV)
Guidelines. This
intervention
intervention capability.
requirement was
capability;
At a minimum, the ROV
also addressed in
approximately 80%
must be capable of
NTL No. N05.
of subsea BOP
closing one set of pipe
stacks currently
rams, closing one set of
have all the
blind -shear rams, and
specified
unlatching the lower
capabilities. Other
marine riser package.
20% are expected
to be able to
comply romptl .
§ 250.442(c)
Safety Measure
Ongoing
BOEMRE believes
§ 250.515(e)
Report: I.B.6: New
requirement.
all rigs operating
§ 250.615(e)
ROV Operating
All subsea
on OCS are already
Maintain an ROV and
Capabilities;
BOP stacks
in compliance.
have a trained ROV crew
II.A.1: Establish
regardless of
on each floating drilling
Deepwater Well-
water depth.
rig on a continuous basis.
Control Procedure
Guidelines
§ 250.442(f)
Safety Measure
Anytime
BOEMRE believes
§ 250.515(e)
Report: I.B.5:
drilling
all DP rigs
§ 250.615(e)
Secondary Control
occurs with
operating on OCS
Provide autoshear and
System
subsea BOP
currently comply
deadman systems for
Requirements and
stacks on DP
with this
dynamically positioned
Guidelines
rigs.
requirement.
(DP) rigs.
§ 250.442(e)
Safety Measure
Ongoing
Requires trained
§ 250.515(e)
Report: II.A.1:
requirement.
ROV crew; for rigs
§ 250.615(e)
Establish
Applies to all
not already in
Establish minimum
Deepwater Well-
personnel
compliance,
requirements for
Control Procedure
that operate
additional training
personnel authorized to
Guidelines
subsea BOP
or hiring of new
operate critical BOP
stacks.
crew may be
equipment.
Majority of
necessary.
drilling rigs
Additional training
•
Operator cost
Operator Ability
Citation and
to Implement
to Comply with
Requirement
Recommendation
Applies to
per Year*
Requirement
that use
could take days to
subsea BOP
weeks, depending
stacks
upon how well
operate in
existing crews are
deepwater.
trained. However,
BOEMRE believes
no rigs should be
operating without
adequately trained
personnel.
§ 250.446(a)
Safety Measure
Ongoing
All rigs should be
§ 250.516(h)
Report: I.B.5:
requirement.
able to comply
§ 250.516(g)
Secondary Control
All BOP
with requirement.
§ 250.617
System
stacks. All
Require documentation
Requirements and
water depths.
of BOP inspections and
Guidelines
maintenance according to
API RP 53.
§ 250.4496)
Safety Measure
§ 250.516(d)(8)
Report: I.B.5:
§ 250.616(h)(1)
Secondary Control
All rigs should be
Test all ROV
System
able to comply
intervention functions on
Requirements and
with requirement.
the subsea BOP stack
Guidelines; I.C.7:
This requirement
during the stump test.
Develop New
During the
not expected to
Test at least one set of
Testing
stump test
result in significant
rams during the initial
Requirements.
and initial
delay. Compliance
test on the seafloor.
test on the
seafloor. All
$118,200,000
with this
requirement will
§ 250.449(k)
Safety Measure
§ 250.516(d)(9)
Report: I.B.5:
subsea BOP
slightly increase
§ 250.616(h)(2)
Secondary Control
stacks. All
the time to drill
Function test autoshear
System
water depths.
each deepwater
and deadman systems on
Requirements and
well drilled with a
the subsea BOP stack
Guidelines; I.C.7:
subsea BOP,
during the stump test.
Develop New
resulting in
Test the deadman system
Testing
additional costs.
during the initial test on
Requirements
the seafloor.
§ 250.451(i)
Safety Measure
Emergency
S2,600,000
Compliance with
If the blind -shear or
Report: I.C.7:
activation of
this requirement
casing shear rams are
Develop New
blind or
will increase
activated in a well
Testing
casing shear
drilling costs when
control situation, the
Requirements. This
rams.
such an emergency
BOP must be retrieved
requirement was
occurs.
and fully inspected and
also addressed in
tested
NTL No. N05.
§ 250.4560)
Safety Measure
Submit with
New requirement.
Before displacing kill-
Report: II.A.2:
APD or
Operator should be
weight drilling fluid from
New Fluid
application
able to provide this
the wellbore, the operator
Displacement
for permit to
information in
must receive approval
Procedures
modify
APD or APM
from the District
APM . All
without significant
•
•
1]
Operator cost
Operator Ability
Citation and
to Implement
to Comply with
Requirement
Recommendation
Applies to
per Year*
Requirement
Manager. The operator
wells where
delay.
must submit the reasons
the operator
for displacing the kill-
wants to
weight drilling fluid and
displace kill -
provide detailed step -by-
weight fluids.
step procedures
This could
describing how the
occur on all
operator will safely
rigs that use
displace these fluids.
either a
surface or
subsurface
BOP stack.
Could occur
with all water
depths.
Subpart O, §§ 250.1500-
Safety Measure
All wells
BOEMRE believes
250.1510
Report: II.A.1:
drilled with
that the majority of
Requires that rig
Establish
subsea BOP
operators have
personnel are trained in
Deepwater Well-
stack.
addressed this
deepwater well control
Control Procedure
requirement. There
and the specific duties,
Guidelines
should not be any
equipment, and
delay for this
techniques associated
requirement.
with dee water drilling.
§ 250.1712(g)
Safety Measure
Submitted
Operator should be
§ 250.1721(h)
Report: II.B.1.3:
with APM.
able to comply
Certification by a
New Casing and
All
with no significant
professional engineer of
Cement Design
abandonment
delay and provide
the well abandonment
Requirements: Two
operations
information in
design and procedures;
Independent Tested
regardless of
application for
that there will be at least
Barriers
BOP type or
permit to modify
two independent tested
water depth.
(APM). Estimate
barriers, including one
that this could take
mechanical barrier,
an operator as
across each flow path
much as several
during abandonment
days to comply
activities; and that the
with new
plug meets the
requirement.
requirements in the table
Depends on
in § 250.1715
operator's internal
review process.
* Costs that were not provided did not add a meaningful value in comparison of the cost of drilling
a well.
** All APDs means all wells drilled with a surface BOP and all wells drilled with a subsurface
BOP. Includes all water depths.
*** Requirements noted as "no significant delay" are anticipated to require no more than 1 week
to achieve compliance. While individually each activity could take a day and possibly up to 5 days
to complete, it is anticipated that companies will build this into their schedules with no resulting
overall delay.
Total Estimates of Costs and Benefits
10
•
Total Estimated Annual Compliance Costs
$183.1 million
Total Estimated Annual Avoided Social Costs (Benefits)
$631.4 million — B*
*DOI estimated the cost of a hypothetical spill in the future at $16.3 billion, and also estimated the baseline
likelihood of a catastrophic blowout event and spill occurring, based on historical trends and the number of
expected future wells, to be once every 26 years. These estimates are necessarily uncertain, and are
discussed in more detail in the RIA. Combining the baseline likelihood of occurrence with the cost of a
hypothetical spill implies that the expected annualized spill cost is about $631 million. This rulemaking
will not reduce the probability of a future spill to zero; therefore, `B" in the table above represents the
adjustment in annual avoided social costs expected from this rulemaking based on the non -zero remaining
probability of a spill after this rule is put into place. Thus, the difference between the avoided costs with
and without their rule represents its expected benefits. This remaining probability is uncertain. For
example, to balance the $183 million annual cost imposed by these regulations with the expected benefits,
the reliability of the well control system needs to improve by about 29 percent ($183 million / $631
million). Although we have found no studies that evaluate the degree of actual improvement that could be
expected from dual mechanical barriers, negative pressure tests, and a seafloor ROV function test, we
believe it reasonable to anticipate that such measures will increase the reliability of the well control
systems, and therefore that the benefits of this rulemaking justify the costs.
11. Request for Comments on Interim Final Rule and Effective Date
This is an interim final rulemaking with request for comments; it is effective
immediately upon publication. The Administrative Procedure Act (APA) requires that an
agency publish a proposed rule in the Federal Re ig ster with notice and an opportunity for
public comment, unless the agency, for good cause, finds that providing notice and
soliciting comments in advance of promulgating the rule would be impracticable,
unnecessary, or contrary to the public interest (5 U.S.C. 553(b)). BOEMRE determined
that there is good cause for publishing this interim final rule without prior notice and
comment based on its findings, consistent with preliminary information that is available
as a result of investigations into the Deepwater Horizon event, that certain equipment,
systems, and improved practices are immediately necessary for the safety of offshore oil
and gas drilling operations on the Outer Continental Shelf (OCS), and that these
improved drilling practices are either not addressed or not sufficiently detailed by current
regulations. Immediate imposition of the requirements contained in this interim final rule
0 is necessary because BOEMRE views strict adherence to improved safety practices set
11
iforth herein as necessary to achieving safer conditions that, together with other wild well
control and oil spill response capabilities, will allow it to permit future OCS drilling
operations. Following notice and comment procedures would be impracticable in these
circumstances.
Furthermore, following notice and comment procedures would be contrary to the
public interest because the delay in implementation of this interim final rule could result
in harm to public safety and the environment. Failure to adhere to the safety practices
required by this interim final rule increases the risk of a blowout and subsequent oil spill,
with serious consequences to the health and safety of workers and the environment.
As discussed in Section 5, "Justification for the Interim Final Rulemaking," while
investigation and information -gathering into the Deepwater Horizon blowout and spill
continues, preliminary evidence suggests problems with the Macondo well's line of
defense, which could include blowout preventer (BOP) systems, casing and cementing
programs, and fluid displacement procedures. Evidence further suggests that it is
unlikely that these problems are unique to the Deepwater Horizon event; for example,
most BOPs used in drilling on the OCS are of similar design and are produced by a
limited number of manufacturers. The interim final rule's provisions thus incorporate
targeted measures to promote the integrity of the well and enhance well control, including
provisions specifically identified by the Safety Measures Report as warranting immediate
implementation. For example, the requirement that operators have all well casing designs
and cementing systems/procedures certified by a Professional Engineer.
Similarly, BOEMRE determined that the immediate necessity for improved
equipment, systems, and practices also provides good cause to impose an immediate
12
ieffective date. The APA requires an agency to publish a rule not less than 30 days before
its effective date, except as otherwise provided by the agency for good cause found and
published with the rule (5 U.S.C. 553(d)(3)). Just as BOEMRE found that providing
notice and an opportunity to comment is impracticable and contrary to the public interest,
BOEMRE finds that a 30-day delay after publication of this interim final rule
compromises the safety of offshore oil and gas drilling. To the extent that the 30-day
period is intended to allow regulated parties to adjust to new requirements, information
gathered by BOEMRE in advance of this rulemaking indicates that the oil and gas
industry is well aware of the general provisions in this interim final rule. Most of the
provisions in the rule were identified in the Safety Measures Report, and industry is
already working to implement them.
We note that in developing the Safety Measures Report on which this interim final
rule is based, the Department consulted with a wide range of experts in state and Federal
governments, academic institutions, and industry and advocacy organizations. In
addition, the draft recommendations of the Safety Measure Report were peer reviewed by
seven experts identified by the National Academy of Engineering (NAE). Further
explanation of the justification for this interim final rulemaking is provided in section V,
"Justification for Interim Final Rulemaking."
While BOEMRE will not solicit comments before the effective date, BOEMRE will
accept and consider public comments on this rule that are submitted within 60 days of its
publication in the Federal Register. After reviewing the public comments, BOEMRE will
publish a notice in the Federal Register that will respond to comments and will either:
1. confirm this rule as a final rule with no additional changes, or
13
• 2. issue a revised final rule with modifications, based on public comments.
III. Overview of Requirements in the Interim Final Rule
As recommended in the Safety Measures Report, this interim final rule imposes a
number of prescriptive, near -term requirements. Other longer -term safety measures and
performance -based standards recommended in the Safety Measures Report will be
analyzed for implementation in future rulemakings. Information from the many
investigations and other information sources will also be analyzed and considered in
firture rulemakings. In developing the Safety Measures Report on which this interim
final rule is based, the Department consulted with experts in state and Federal
government, academic institutions, and industry and advocacy organizations. In addition,
draft recommendations were peer reviewed by seven experts identified by the NAE.
The primary purpose of this interim final rule is to clarify and incorporate safeguards
that will decrease the likelihood of a blowout during drilling operations on the OCS. The
safeguards address well bore integrity and well control equipment, and this interim final
rule focuses on those two overarching issues. This rule will therefore promulgate OCS-
wide provisions that will:
1. Establish new casing installation requirements,
2. Establish new cementing requirements (incorporate American Petroleum Institute
(API) Recommended Practice (RP) 65—Part 2, Isolating Potential Flow Zones During
Well Construction),
3. Require independent third party verification of blind -shear ram capability,
4. Require independent third party verification of subsea BOP stack compatibility,
5. Require new casing and cementing integrity tests,
14
• 6. Establish new requirements for subsea secondary BOP intervention,
7. Require function testing for subsea secondary BOP intervention,
8. Require documentation for BOP inspections and maintenance,
9. Require a Registered Professional Engineer to certify casing and cementing
requirements, and
10. Establish new requirements for specific well control training to include
deepwater operations.
As stated, the intent of this interim final rule is to improve safety related to both well
bore integrity and well control equipment.
Well bore integrity provides the first line of defense against a blowout by preventing
a loss of well control. Well bore integrity includes appropriate use of drilling fluids and
• the casing and cementing program. Drilling fluids and the casing and cementing program
are used to balance the pressure in the borehole against the fluid pressure of the
•
formation, preventing an uncontrolled influx of fluid into the wellbore. The specific
provisions in this rule that address well bore integrity are:
1. Incorporating by reference API RP 65—Part 2, Isolating Potential Flow Zones
During Well Construction;
2. Submission of certification by a Registered Professional Engineer that the casing
and cementing program is appropriate for the purpose for which it is intended under
expected wellbore pressure;
3. Requirements for two independent test barriers across each flow path during well
completion activities (also certified by a Registered Professional Engineer);
4. Ensuring proper installation of the casing or liner in the subsea wellhead or liner
15
• hanger;
and
5. Approval from the District Manager before displacing kill -weight drilling fluid;
6. Deepwater well control training for rig personnel.
Well control equipment is the general term for the technologies used to control a well
by mechanical means in the event that other well control mechanisms fail. Well control
equipment includes control systems that activate the BOPS, either through a control panel
on the drilling rig or through Remotely Operated Vehicles (ROVs) that directly interface
with the subsea BOP to activate the appropriate rams. The provisions in this rule that
address well control equipment include:
1. Submission of documentation and schematics for all control systems;
2. A requirement for independent third party verification that the blind -shear rams
are capable of cutting any drill pipe in the hole under maximum anticipated surface
pressure (MASP);
3. A requirement for a subsea BOP stack equipped with ROV intervention capability.
At a minimum, the ROV must be capable of closing one set of pipe rams, closing one set
of blind -shear rams, and unlatching the Lower Marine Riser Package (LMRP);
4. A requirement for maintaining an ROV and having a trained ROV crew on each
floating drilling rig on a continuous basis;
5. A requirement for autoshear and deadman systems for dynamically positioned
rigs;
6. Establishment of minimum requirements for personnel authorized to operate
critical BOP equipment;
16
•
•
7. A requirement for documentation of subsea BOP inspections and maintenance
according to API RP 53, Recommended Practices for Blowout Prevention Equipment
Systems for Drilling Wells;
8. Required testing of all ROV intervention functions on the subsea BOP stack
during the stump test and testing at least one set of rams during the initial test on the
seafloor;
9. Required function testing of autoshear and deadman systems on the subsea BOP
stack during the stump test and testing the deadman system during the initial test on the
seafloor; and
10. Required pressure testing if any shear rams are used in an emergency.
The following table shows where recommendations from the Safety Measures Report
are implemented in the interim final rule.
Safety Measures Report Recommendation
Interim Final Rule Citation
Subpart A — General
II.B.3.7: Enforce Tighter Primary Cementing
§ 250.198 Documents incorporated by reference.
Practices.
Subpart D- Oil and Gas Drilling Operations
II.B.3.7: Enforce Tighter Primary Cementing
§ 250.415 What must my casing and cementing
Practices.
programs include?
I.A.2: Order BOP Equipment Compatibility
§ 250.416 What must I include in the diverter and
Verification for Each Floating Vessel and for Each
BOP descriptions?
New Well.
I.B.5: Secondary Control System Requirement and
Guidelines.
I.C.7: Develop New Testing Requirements.
II.B.1.3: New Casing and Cement Design
§ 250.418 What additional information must I submit
Requirements: Two Independent Barriers.
with my APD?
I.C.7: Develop New Testing Requirements.
II.B.1.3: New Casing and Cement Design
§ 250.420 What well casing and cementing
Requirements: Two Independent Barriers.
requirements must I meet?
II.B.1.3: New Casing and Cement Design
§ 250.423 What are the requirements for pressure
Requirements: Two Independent Barriers.
testing casing?
II.B.2.5: New Casing Installation Procedures.
II.B.2.6: Develop Additional Requirements or
Guidelines for Casing Installation.
I.B.5: Secondary Control System Requirements and
§ 250.442 What are the requirements for a subsea
Guidelines.
BOP system?
I.B.6: New ROV Operating Capabilities.
II.A.1: Establish Dee water Well -Control Procedure
17
•
Safety Measures Report Recommendation
Interim Final Rule Citation
Guidelines.
I.B.5: Secondary Control System Requirements and
§ 250.446 What are the BOP maintenance and
Guidelines.
inspection requirements?
I.B.5: Secondary Control System Requirements and
§ 250.449 What additional BOP testing requirements
Guidelines.
must I meet?
I.C.7: Develop New Testing Requirements.
I.C.7: Develop New Testing Requirements.
§ 250.451 What must I do in certain situations
involving BOP equipment ors stems?
II.A.2: New Fluid Displacement Procedures.
§ 250.456 What safe practices must the drilling fluid
ro ram follow?
Subpart E — Oil and Gas Well -Completion
Operations
I.B.5: Secondary Control System Requirements and
§ 250.515 Blowout prevention equipment.
Guidelines.
I.B.6: New ROV Operating Capabilities.
II.A.1: Establish Deepwater Well -Control Procedure
Guidelines.
I.B.5: Secondary Control System Requirements and
§ 250.516 Blowout preventer system tests,
Guidelines and recommendation.
inspections, and maintenance.
I.C.7: Develop New Testing Requirements.
Subpart F — Oil and Gas Well-Workover
Operations
I.B.5: Secondary Control System Requirements and
§ 250.615 Blowout prevention equipment.
Guidelines.
I.B.6: New ROV Operating Capabilities.
II.A.1: Establish Deepwater Well -Control Procedure
Guidelines.
I.B.5: Secondary Control System Requirements and
§ 250.616 Blowout preventer system testing, records,
Guidelines and recommendation.
and drills.
I.C.7: Develop New Testing Requirements.
I.B.5: Secondary Control System Requirements and
§ 250.617 What are my BOP inspection and
Guidelines and recommendation.
maintenance requirements?
I.C.7: Develop New Testing Requirements.
Subpart O — Well Control and Production Safet}
Training
II.A.1: Establish Deepwater Well -Control Procedure
§§ 250.1500-250.1510.
Guidelines.
§ 250.1503 What are my general responsibilities for
training?
Subpart Q — Decommissioning Activities
II.B.1.3: New Casing and Cement Design
§ 250.1712 What information must I submit before I
Requirements: Two Independent Tested Barriers.
permanently pluga well or zone?
II.B.1.3: New Casing and Cement Design
§ 250.1721 If I temporarily abandon a well that I
Requirements: Two Independent Tested Barriers.
I plan to re-enter, what must I do?
IV. Source of Specific Provisions Addressed in the Interim Final Rule
This interim final rule clarifies existing regulatory requirements that were addressed
by certain portions of NTL No. 2010-N05 by codifying the specific details into
regulations. It also addresses items in the Safety Measures Report either identified as
18
appropriate for implementation through emergency rulemaking, or which BOEMRE has
determined will significantly increase OCS drilling safety and with which operators can
readily comply. The following provides an explanation of each of these sources and
provisions.
Emergency Rulemakint! Recommendations from Safety Measures Report
The Safety Measures Report identified four items for emergency rulemaking:
1. Develop secondary control system requirements;
2. Establish new blind -shear ram redundancy requirements;
3. Establish new deepwater well control procedure requirements; and
4. Adopt safety case requirements for floating drilling operations on the OCS.
Of these four items, this interim final rule addresses: 1. secondary control system
requirements; and 3. deepwater well control procedure requirements. This interim final
rule does not include: 2. new blind -shear ram redundancy requirements; and 4. safety
case requirements for floating drilling operations on the OCS.
BOEMRE determined that, while new blind -shear ram redundancy requirements are
important to offshore drilling safety, they are not appropriate for inclusion in this interim
final rule. Installation of a second set of blind -shear rams will require major
modifications to the BOP stack for most rigs on the OCS. Compliance with such a
requirement is likely to take operators from 1 year to 18 months. Inclusion of a
requirement that will necessitate a period of 1 year or more to comply is not appropriate
for an interim final rule, the purpose of which is to have immediate effect. Given the
necessary compliance periods, BOEMRE believes there will be sufficient opportunity to
proceed through a notice and comment rulemaking. Operators should be aware,
19
• however, that BOEMRE intends to promptly initiate a notice and comment rulemaking
•
process to address this issue. Specifically, operators should be aware that BOEMRE is
considering regulations to require the installation of a second set of blind -shear rams,
appropriately spaced to ensure that at least one blind -shear ram cuts any drill pipe in the
hole and seals the wellbore at any time. Operators should also be aware that BOEMRE is
likewise considering requiring, through a notice and comment rulemaking, a set of casing
shear rams capable of shearing any casing in the hole.
This interim final rule addresses both new well bore integrity requirements and well
control equipment requirements. The well bore integrity provisions impose requirements
for casing and cementing design and installation, tighter cementing practices, the
displacement of kill -weight fluids, and testing of independent well barriers. These new
requirements ensure that there are additional physical barriers in the well to prevent oil
and gas from escaping into the environment. These new requirements related to well
bore integrity will considerably decrease the likelihood of a loss of well control. The
well control equipment requirements in this interim final rule will help ensure the BOPs
will operate in the event of an emergency and that the ROVs are capable of activating the
BOPs. Together, these new requirements will help decrease the urgency of immediately
requiring blind -shear ram redundancy on BOPs, and have factored into BOEMRE's
decision to address such requirements through a standard rulemaking process.
BOEMRE also determined not to include safety case requirements for floating
drilling operations in this interim final rule. A safety case is a comprehensive, structured
documentation system to reduce operating risks for offshore drilling. A drilling safety
case would establish risk assessment and mitigation processes to manage a drilling
20
contractor's controls related to health, safety, and environmental aspects of operations.
BOEMRE is evaluating how a drilling safety case should be most appropriately
integrated with an overall Safety and Environmental Management System (SEMS)
approach, which BOEMRE may implement through a separate rulemaking process. As
directed in the Safety Measures Report, BOEMRE will work with offshore operators and
drilling contractors, appropriate government agencies, and other appropriate stakeholders
to consider the type of well construction interfacing document that will best connect the
requirements of a safety case to existing well design and construction documents.
BOEMRE therefore intends to pursue adoption of appropriate safety case requirements
through a separate rulemaking process once the necessary analyses have been completed.
Requirements from NTL No. 2010-N05
• Of the requirements in this interim final rule, the following table clarifies existing
regulations by codifying provisions of NTL No. 2010-N05:
•
NTL No. 2010-N05 Provision
Interim Final Rule Citations
Documentation that the BOP has been maintained
§ 250.446 What are the BOP maintenance and
according to the regulations at § 250.446(a),
inspection requirements?
maintain these records and make them available
§ 250.516 Blowout preventer system tests,
upon request (safety report rec. I.A.I).
inspections, and maintenance.
§ 250.617 What are my BOP inspection and
maintenance requirements?
Independent third party verification that the BOP
§ 250.416 What must I include in the diverter and
stack is designed for the specific equipment on the
BOP descriptions?
rig and compatible with the specific well location,
well design, and well execution plan; that the BOP
stack has not been compromised or damaged from
previous service; and that the BOP stack will
operate in the conditions in which it will be used
(safety report rec. I.A.2).
Secondary control system with ROV intervention
§ 250.442 What are the requirements for a subsea
capabilities, including the ability to close one set
BOP system?
of blind -shear rams and one set of pipe rams and
§ 250.515 Blowout prevention equipment.
unlatch the LMRP (safety report rec. I.B.5).
§ 250.615 Blowout prevention equipment.
Emergency shut-in system in the event that you
§ 250.442 What are the requirements for a subsea
lose power to the BOP stack, have an unplanned
BOP system?
disconnection of the riser from the BOP stack, or
§ 250.515 Blowout prevention equipment.
experience another emergency situation (safety
§ 250.615 Blowout prevention equipment.
report rec. I.B.5).
21
NTL No. 2010-N05 Provision
Interim Final Rule Citations
Function test the hot stabs that would be used to
§ 250.449 What additional BOP testing
interface with the ROV intervention panel during
requirements must I meet?
the stump test (safety report rec. I.B.6).
§ 250.516 Blowout preventer system tests,
inspections, and maintenance.
§ 250.616 Blowout preventer system testing,
records, and drills.
Independent third party verification that provides
§ 250.416 What must I include in the diverter and
sufficient information showing that the blind -shear
BOP descriptions?
rams installed in the BOP stack are capable of
shearing the drill pipe in the hole under maximum
anticipated surface pressures (safety report rec.
I.C.7).
If the blind -shear rams or casing shear rams are
§ 250.451 What must I do in certain situations
activated in a well control situation in which pipe
involving BOP equipment or systems?
or casing was sheared, operators must inspect and
test the BOP stack and its components, after the
situation is fully controlled (safety report rec.
I.C.7).
Have all well casing designs and cementing
§ 250.420 What well casing and cementing
program/procedures certified by a Registered
requirements must I meet?
Professional Engineer, verifying the casing design
§ 250.1712 What information must I submit before
is appropriate for the purpose for which it is
I permanently plug a well or zone?
intended under expected wellbore conditions
§ 250.1721 If I temporarily abandon a well that I
(safety report rec. II.B.3).
plan to re-enter, what must I do?
Certain measures in NTL No. 2010-N05 are not included in this interim final rule.
These are:
1. Verify compliance with existing BOEMRE regulations and with the BOEMRE/US
Coast Guard National Safety Alert (safety report rec. III.A.1).
2. Submit BOP and well control system configuration information for a drilling rig
that was being used on May 27, 2010 (safety report rec. I.C.8).
3. Operator must submit the relevant information required in NTL No. 2010-N05
prior to commencing operations if the operator had an Application for Permit to Drill
(APD) or Application for Permit to Modify (APM) that was previously approved but
drilling had not commenced as of May 27, 2010, and operator may not commence
drilling without BOEMRE approval (general requirement for NTL not specified in Safety
Measures Report).
22
0 Other Provisions from the Safety Measures Report in this Interim Final Rule
The following provisions in this interim final rule are not covered in existing NTL
No. 2010-N05 but are identified in the Safety Measures Report as being appropriate to
implement either immediately or through an emergency rulemaking:
Safety Measures Report Provision
Interim Final Rule Citations
Establish deepwater well control procedure
§ 250.442 What are the requirements for a subsea
guidelines (safety report rec. II.A.1).
BOP system?
§ 250.515 Blowout prevention equipment.
§ 250.615 Blowout prevention equipment.
§§ 250.1500 through 250.1510 Subpart O-Well
Control and Production Safety Training.
Establish new fluid displacement procedures
§ 250.456 What safe practices must the drilling
(safety report rec. II.A.2).
fluid program follow?
Develop additional requirements or guidelines for
§ 250.423 What are the requirements for pressure
casing installation (safety report rec. II.B.2.6 .
testing casing?
BOEMRE has also included the following provision in this interim final rule from the
Safety Measures Report:
Safety Measures Report Provision
Interim Final Rule
Enforce tighter primary cementing practices (safety
report ree.II.B.3.7)
§ 250.415 What must my casing and cementing
pprograms include?
This provision is recommended in the Safety Measures Report, although it is not
specifically identified as requiring implementation immediately or through emergency
rulemaking (this provision was also not addressed in NTL No. 2010-N05). BOEMRE
has nonetheless determined that it is appropriate for inclusion in this interim final rule
because it is consistent with the intent of the recommendations in the Safety Measures
Report. Tighter cementing practices will increase the safety of offshore oil and gas
drilling operations by improving cementing practices; they also will support the other
requirements in this interim final rule.
V. Justification for Interim Final Rulemaking
Pursuant to the Outer Continental Shelf Lands Act (OCSLA), the Secretary has an
. affirmative obligation to ensure that drilling operations undertaken on the OCS are
23
conducted in a manner that is safe for the human, marine, and coastal environment (43
U.S.C. 1332(6), 1334(a), 1347, and 1348; and 30 CFR 250.106). The April 20, 2010,
blowout of the BP Macondo well and the explosion on the Deepwater Horizon killed 11
workers and resulted in the Nation's largest oil spill ever, with substantial environmental
and economic impacts.
On May 28, 2010, the Secretary ordered the suspension of certain oil and gas drilling
operations in deepwater (greater than 500 feet). On July 12, 2010, the Secretary
rescinded that order and replaced it with a new decision ordering the suspension in the
Gulf of Mexico (GOM) and Pacific regions of the drilling of wells using subsea BOPS or
surface BOPS on a floating facility, with certain exceptions for intervention wells,
injection and disposal wells, abandonments, completions, and workovers. This
suspension order applies by its terms until November 30, 2010, although the order notes
that it could be lifted earlier than that date.
As mentioned previously, on April 30, 2010, the President also directed the Secretary
to conduct a thorough review of the Deepwater Horizon event and to report within 30
days on additional measures needed to improve the safety of oil and gas operations on the
OCS. On May 27, 2010, the Secretary delivered the Safety Measures Report to the
President. This Safety Measures Report incorporated recommendations from BOEMRE,
as well as from a wide range of experts from government, academia, and industry. In
developing the Safety Measures Report on which this interim final rule is based, the
Department consulted with a wide range of experts in state and Federal government,
academic institutions, and industry and advocacy organizations. In addition, draft
recommendations were peer reviewed by seven experts identified by the NAE.
24
17J
Numerous investigations are ongoing, and the precise causes of the well blowout and
explosion are not fully known; however, the fact that a blowout occurred clearly indicates
problems with the well's line of defense, which could include BOP systems, casing and
cementing programs, and fluid displacement procedures. Accordingly, it is not necessary
to await certainty regarding the cause of the blowout before promulgating this interim
final rule.
Circumstances suggest that, while a blowout and spill of this magnitude have not
occurred before on the OCS, it is unlikely that the problems are unique to the Deepwater
Horizon and BP's Macondo well. As noted in the July 12, 2010, decision of the
Secretary to suspend certain offshore permitting and drilling activities, most BOPS used
in drilling on the OCS are of similar design and are produced by a limited number of
manufacturers. Furthermore, the BOPS for the relief wells drilled to intercept the
Macondo well encountered unexpected performance problems, initially failing to pass
new testing procedures developed in response to the Safety Measures Report, including
failure of the deadman and autoshear functions. These multiple failures raise red flags as
to the reliability of BOPS to adequately safeguard the lives of workers and protect the
environment from oil spills in response to a large blowout. They also suggest the need to
review regulations pertaining to well casing and design, the other area of likely failure in
the Deepwater Horizon event.
Even without the full results of the pending investigations, the obvious failures of
well intervention and blowout containment systems demonstrate that previous regulatory
assumptions concerning their reliability are inaccurate. The importance of these systems
in preventing catastrophic blowouts and oil spills indicate that genuine harm could result
25
from delay and lead BOEMRE to conclude that immediate regulations are needed to
better ensure the reliability of these systems, and to protect the lives of workers, human
health, and the environment.
This interim final rule therefore, specifically addresses measures that will increase the
safety of these systems. It imposes requirements to give greater certainty that casing and
cement design and fluid displacement are adequate for well bore integrity, and to enhance
the reliability of well control equipment.
The casing and cementing program and fluid displacement procedures are the first
line of defense in preventing a loss of well control that could lead to a blowout. Casing
and cement and drilling fluids are used to ensure the fluids in a formation do not enter the
wellbore during drilling and completion operations. When a well is completed and
production begins, the casing and cement continue to prevent uncontrolled flow of fluids
into the wellbore. The integrity of the casing and cement are critical to proper well
control. While the extent to which cementing and casing failures contributed to the
Macondo blowout is not yet fully known, preliminary information suggests that the
operator may have failed to follow best industry cementing and casing installation
practices. The current regulations contain general cementing and casing requirements,
but they do not specifically address best cementing and casing installation practices. This
rulemaking will provide greater assurance that all operators will follow these safer
practices, reducing the risk of a loss of well control.
This interim final rule also strengthens requirements for BOPS. In the event of a loss
of well control, rig operators use the BOPS to regain control of the well. This is done by
closing the various rams on the BOP stack, which shut off the flow of formation fluids to
26
the surface. Secondary well control system requirements (i.e., ROV intervention
capabilities and emergency back-up BOP control systems) ensure that rig operators are
able to activate various BOP rams in the event the control system on the rig fails (e.g.,
loss of power). Requirements in this interim final rule impose new standards to enhance
BOP reliability, thereby lessening the possibility of failures that could lead to an
uncontrolled blowout and spill with potentially catastrophic consequences for workers
and the environment.
Given the Deepwater Horizon blowout and resulting spill, and because of the
potential for grave harm to workers and the human, marine, and coastal environment
from any additional events, BOEMRE concludes that existing regulations must be
strengthened to more fully protect offshore workers, the environment, and the public, and
. that this situation justifies immediate imposition of the requirements of this interim final
rule.
•
This interim final rule applies to ongoing operations not covered by the Secretary's
July 12, 2010, suspension decision in addition to those operations that were suspended by
that decision. Immediate imposition of the requirements of this rule is necessary for both
ongoing and suspended operations to ensure that all operations proceed in a more safe
and reliable fashion in protection of human health and the environment. The July 12,
2010, suspension expires by its terms on November 30, 2010, and it could be lifted
earlier. A standard APA notice and comment rulemaking process would place the
effective date of these measures beyond the expiration date of the suspension, which
would mean that these operations could resume without the benefit of the new safety
measures being in place. Therefore, BOEMRE believes that the delay associated with
27
notice and comment has the potential to harm worker and public health and safety and the
environment, and further justifies the immediate implementation of this interim final rule
to all OCS drilling operations. To act otherwise has the potential to risk worker and
environmental protection with inadequate regulatory coverage.
BOEMRE is cognizant of the fact that the Secretary has the ability to extend the
suspension of operations covered by his July 12, 2010, decision, or to apply the
suspension to additional operations on the OCS. Immediate application of the safety
measures in this interim final rule, however, will improve the reliability of well control
systems, thereby allowing all oil and gas operations on the OCS to proceed in a more safe
and environmentally sound manner.
BOEMRE believes that much of the oil and gas industry is already well informed of
10 the general provisions in this interim final rule, most of which were identified in the
Safety Measures Report. Information gathered by BOEMRE in advance of this
•
rulemaking indicates that BOP equipment manufacturers, drilling contractors, and
operators are already working to address the recommendations. Establishing these
requirements via an interim final rule will allow these entities to make informed financial
and operational decisions earlier.
As previously noted, these regulations were developed without the benefit of the
conclusive findings from the ongoing investigations into the root causes of the explosions
and fire on the Deepwater Horizon. In the future, based on the comments we receive on
this rule and the additional findings of ongoing investigations, BOEMRE may issue
additional regulations or amendments to these regulations that will be intended to further
increase the safety of offshore oil and gas operations.
28
•
VI. Section -By -Section Discussion of Requirements in the Interim Final Rule
Documents incorporated by reference (§ 250.198)
Code of Federal Regulations, Title 30 -- MINERAL RESOURCES
BOEMRE is revising the title of Chapter II to, "CHAPTER II -- BUREAU OF
OCEAN ENERGY MANAGEMENT, REGULATION AND ENFORCEMENT,
DEPARTMENT OF THE INTERIOR." On June 18, 2010, the Secretary of the Interior
changed the name of the Minerals Management Service (MMS) to the Bureau of Ocean
Energy Management, Regulation and Enforcement (BOEMRE). This rule updates the
heading of Chapter II in Title 30, Volume 2, of the Code of Federal Regulations to reflect
this change.
Paragraph (a)(3) was added to clarify that the documents incorporated by reference
into the regulations are requirements. In the National Technology Transfer and
Advancement Act of 1995, Congress directed Federal agencies to use technical standards
that are developed or adopted by voluntary consensus standards bodies. In § 250.198,
BOEMRE incorporates by reference many consensus technical standards including
recommended practices, code requirements, and specifications. The effect of
incorporating these standards into Federal regulations is confirmed in regulations issued
by the Office of the Federal Re ig stet (1 CFR 51.9(b)), which requires agencies to inform
the user that an incorporated publication is a requirement.
When BOEMRE incorporates a document by reference, any recommendations in the
document will be interpreted as requirements, unless otherwise specified. For example,
this section incorporates API documents that recommend certain actions using the word
should. In the Foreword to its recommended practices, API explains that the word shall
29
LJ
indicates that the recommended practice has universal applicability to the specific
activity, while the word should denotes a recommended practice where a safe comparable
alternative practice is available. Despite this explanation, for API documents
incorporated by reference into this part, the terms should and shall mean must. For
example, API RP 53, sections 17.10, 17.11, 17.12, 18.10, 18.11, and 18.12, are currently
incorporated by reference in § 250.446(a). By adding paragraph (a)(3) to this interim
final rule, which explains that the words should and shall both mean must, BOEMRE
clarifies to the operators that they must follow all of the provisions of these API RP 53
sections.
Paragraph (h)(79) was added to this section and incorporates by reference API RP
65—Part 2, Isolating Potential Flow Zones During Well Construction, First Edition, May
2010. This document contains best practices for zone isolation in wells to prevent
annular pressure and/or flow through or past pressure -containment barriers that are
installed and verified during well construction. Barriers that seal wellbore and formation
pressures or flows may include temporary pressure containment barriers like hydrostatic
head pressure during cement curing, and permanent ones such as mechanical seals, shoe
formations, and cement. Other well construction (well design, drilling, leak -off tests,
etc.,) practices that may affect barrier sealing performance are addressed along with
methods to help ensure positive effects or to minimize any negative ones. The
incorporation by reference of API RP 65—Part 2 addresses the Safety Measures Report
recommendation II.B.3.7: Enforce Tighter Primary Cementing Practices.
The citations for API RP 53 in § 250.198(h)(63) were updated to include the
requirements in § 250.516 and new § 250.617.
W
A consensus standard indicates acceptance and recognition across the industry that
this technology is feasible. For example, in its recommended practice publications,
including API RP 65—Part 2 and API RP 53, API explains that its publications are
intended to facilitate the broad availability of proven, sound engineering, and operating
practices. The recommended practices are created with input from oil and gas operators,
drilling contractors, service companies, consultants, and regulators; therefore, the
recommended practices reflect an agreement that the specified practices and technologies
are available and appropriate. Even though the development of a standard does not
represent a 100% agreement by the task group members, the process provides a means
for industry and regulatory bodies to develop protocols for the highly specialized
equipment and procedures used in offshore oil and gas work. BOEMRE would not have
• the proper resources to develop information included in standards on its own (e.g.
deepwater, High Pressure, High Temperature). BOEMRE regulatory program benefits
•
from using the expertise in industry on offshore operations through the standards
development process. Furthermore, in the National Technology Transfer and
Advancement Act of 1995, Congress directed Federal agencies to use technical standards
that are developed or adopted by voluntary consensus standards bodies
(htlp:Hstandards.gov/standards gov/nttaa.cfin).
When a copyrighted technical industry standard is incorporated by reference into our
regulations, BOEMRE is obligated to observe and protect that copyright. BOEMRE
provides members of the public with website addresses where these standards may be
accessed for viewing —sometimes for free and sometimes for a fee. The decision to
charge a fee is decided by organizations developing the standard.
31
For the convenience of the viewing public who may not wish to purchase these
documents, they may be inspected at the Bureau of Ocean Energy Management,
Regulation and Enforcement, 381 Elden Street, Room 3313, Herndon, Virginia 20170;
phone: 703-787-1587; or at the National Archives and Records Administration. For
information on the availability of this material, call 202-741-6030, or go to:
http://www.archives.gov/federal register/code of federal regulations/ibr locations.html.
These documents will continue to be made available to the public for viewing when
requested. Specific information on where these documents can be inspected or purchased
can be found at § 250.198, Documents incorporated by reference.
In addition, the API has decided to provide free online public access to 160 key
industry standards, including a broad range of safety standards once changes to the API
website are complete. The standards represent almost one-third of all API standards and
will include all that are safety -related or have been incorporated into Federal regulations.
The API will make these standards will be available online for review and hardcopies and
printable versions will continue to be available for purchase. You may view or purchase
these API documents at: http://www.apLgEg/.
What must my casing and cementing programs include? (§ 250.415)
In this section, BOEMRE added a new paragraph (f) requiring the operator to include
in its APD an evaluation of the best practices identified in API RP 65—Part 2, Isolating
Potential Flow Zones During Well Construction. We revised paragraphs (c), (d), and (e)
to accommodate the new paragraph. Incorporating this document by reference will help
ensure operators use best practices when designing their casing and cementing programs
and will help ensure the integrity of the well, decreasing the risk of a loss of well control.
32
Operators must submit a written description of their evaluation to BOEMRE that includes
the mechanical barriers and cementing practices the operators will use for each casing
string. Operators must exercise due diligence in understanding the variables involved
when planning the casing and cementing program.
The API RP 65—Part 2 addresses mechanical barriers in section 3. A mechanical
barrier, as defined by this document, is a verifiable seal achieved by mechanical means
between two casing strings or a casing string and the borehole that isolates all potential
flowing zones at or below the wellhead, BOP, or diverter. The use of downhole
mechanical barriers is complementary to properly executed cementing and not a
replacement. The applications of subsurface mechanical barriers must be chosen with
care.
. The API RP 65—Part 2, section 4, addresses cementing practices and factors affecting
cementing. This section requires that casing and cementing programs address many of
•
the key drilling issues that affect the quality of a primary cementing operation. Section 4
includes the best practices for the factors that must be considered and addresses the
interrelationship between drilling operations and cementing success. BOEMRE is
requiring operators to document how they evaluated these best practices, to ensure
operators consider them while developing their casing and cementing programs.
BOEMRE believes that this is an appropriate document to incorporate by reference.
The key to successful use of this document for OCS cementing operations is
implementation. The regulations will require that the operator address the document
during the preparation of the APD and describe the cementing practices and barriers used
for casing string. Including this information on the APD will help assure best practices
33
are used for a particular operation. Incorporating this document will not address all
issues associated with cementing practices; however, doing so gives the agency the
ability to evaluate best cementing practices on a case by case basis. Additional
cementing requirements may be identified as results of the many investigations of the
Deepwater Horizon event but until then BOEMRE believes this is the best approach to
requiring best cementing practices. These additions will allow BOEMRE to confirm that
well construction is based on a complete evaluation of all critical factors (including
mechanical barriers and cementing practices) involved in a casing and cementing
program. This new requirement addresses Safety Measures Report recommendation
II.B.3.7: Enforce Tighter Primary Cementing Practices.
What must I include in the diverter and BOP descriptions? (§ 250.416)
In this section, paragraph (d) was revised to include the submission of a schematic of
all control systems, including primary control systems, secondary control systems, and
pods for the BOP system. This requirement applies to both surface and subsea BOP
systems. This will provide documentation for all control systems to BOEMRE. The
location of the controls must be included. Secondary control systems include, but are not
limited to, the following: ROV intervention panels located on the BOP, autoshear and
deadman systems, power sources of each system, back up power sources, and acoustic
systems.
In this section, paragraph (e) was revised to require the operator to submit
independent third party verification and supporting documentation that shows the blind -
shear rams installed in the BOP stack are capable of shearing any drill pipe in the hole
under maximum anticipated surface pressure, as recommended in the Safety Measures
34
• Report and included in NTL No. 2010-N05. This requirement applies to both surface and
subsea BOP systems. The benefit of an independent third party is that it provides an
objective and technically -informed review to properly verify capabilities of the blind -
shear rams. Requiring independent third party verification and information about the
blind -shear rams will help ensure that the appropriate shear rams are installed in the BOP.
The documentation must include test results and calculations of shearing capacity of all
pipe to be used in the well including correction for maximum anticipated surface
pressure. Shearing capability tests can be performed on the drill pipe that requires the
highest shear pressure. The operator must include a discussion on how the drill pipe used
during the shear test required the highest shear pressure and was the most difficult to
shear. The interim final rule will codify the section, "Verification that Blind -shear Rams
Will Shear Pipe in the Hole" in NTL No. 2010-N05.
Paragraph (f) was added to require independent third party verification that a subsea
BOP stack is designed for the specific equipment used on the rig. The independent third
party must verify that the subsea BOP stack is compatible with the specific well location,
well design, and well execution plan. Information showing that the shear rams are
appropriate for the project must be included. The independent third party must also
verify that the subsea BOP stack has not been damaged or compromised from previous
service. Last, the independent third party must verify that a subsea BOP stack will
operate in the conditions in which it will be used. This will ensure that all factors of
drilling with subsea BOPS are considered when choosing well control equipment. This
requirement applies to all APDs that request to use a subsea BOP stack. It applies to
completion, workover, or abandonment operations. The interim final rule will codify the
35
section, "BOP Compatibility Verification for All Wells" in NTL No. 2010-N05.
Paragraph (g) was added and describes the criteria and documentation for an
independent third party that must be submitted with the APD to BOEMRE for review.
This is to ensure that the independent third party is capable of providing both an objective
and a technically informed validation of the subjects being reviewed. The independent
third party must be a technical classification society; an API licensed manufacturing,
inspection, certification firm; or licensed professional engineering firm capable of
providing the verifications required under this part. The independent third party must not
be the original equipment manufacturer. The original equipment manufacturer is
excluded because it has a financial interest in equipment being evaluated. Equipment
manufacturers that do not have a financial interest in the equipment being evaluated may
serve as an independent third party certifier if otherwise qualified. The operator must
provide evidence to BOEMRE that the firm it is using is reputable; specifically, the firm
or its employees hold appropriate licenses to perform the verification in the appropriate
jurisdiction, the firm carries industry -standard levels of professional liability insurance,
and the firm has no record of violations of applicable law. Prior to any shearing ram tests
or inspections, the operator must also notify the District Manager 24 hours in advance.
The operator must ensure an official representative of BOEMRE access to the location to
potentially witness any testing or inspections, or to verify information submitted to
BOEMRE. This approach to document the qualifications of the independent third party
is the same approach being followed for the documenting the independent third party
required by NTL No. 2010-N05.
36
U
The revised requirements in paragraph (d) address Safety Measures Report
recommendation I.B.5: Secondary Control System Requirements and Guidelines. The
requirements in paragraph (e) address Safety Measures Report recommendation I.C.7:
Develop New Testing Requirements. The new requirements in paragraph (f) address
Safety Measures Report recommendation I.A.2: Order BOP Equipment Compatibility
Verification for Each Floating Vessel and for Each New Well. The criteria required for
the independent third party are also addressed in NTL No. 2010-N05. These
requirements will help ensure that the rig operator has the appropriate control systems in
place, aiding the rig operator's ability to regain control of a well in the event of a loss of
well control.
What additional information must I submit with my APD? (§ 250.418)
In this section, new paragraph (h) was added that requires the operator to submit
certifications of their casing and cementing program signed by a Registered Professional
Engineer. The Registered Professional Engineer must be registered in a State in the
United States but does not have to be a specific discipline. Certification by a Registered
Professional Engineer will increase the likelihood that the casing and cementing program
has been properly designed and implemented, and will provide adequate well control.
The Registered Professional Engineer will certify that there will be at least two
independent tested barriers across each flow path during well completion activities. The
Registered Professional Engineer will also certify that the casing and cementing design is
appropriate for the purpose for which it is intended under expected wellbore conditions.
The operator must submit this certification to BOEMRE along with the APD. Paragraph
(g) was revised to accommodate new paragraph (h). The interim final rule will codify
37
requirements addressed under the section, "Well Design and Construction for All Wells"
in NTL No. 2010-N05. These requirements for additional barriers, and the certification
of the cement design, will decrease the likelihood of a blowout. These requirements
apply to new wells, sidetracks, bypasses, or deepened wells.
In this section, a new paragraph (i) was added requiring the operator to submit a
description of qualifications of any independent third party. Operators must formally
notify BOEMRE of their independent third parties. The description must be submitted
with the APD and may include the following:
1. Name and address of the individual or organization;
2. Size and type of the organization or corporation;
3. Previous experience as a Certified Entity, Certified Verification Agent (CVA), or
• similar third -party representative;
4. Experience in design, fabrication, or installation of BOPs and related equipment;
•
5. Technical capabilities (including professional certifications and organizational
memberships) of the third party or the primary staff to be associated with the certifying
functions for the specific project;
6. In-house availability of, or access to, appropriate technology (i.e., computer
modeling programs and hardware, testing materials, and equipment);
7. Ability to perform and effectively manage certifying functions, inspections, and
tests for the specific project considering current resource availability;
8. Previous experience with regulatory requirements and procedures;
9. Evidence that the third party is not owned or controlled by the designer,
manufacturer, or supplier of the system or its subsystems to be inspected or tested under
38
regulations applicable to this device or any manufacturer of similar equipment or
material;
10. The level of work to be performed by the third party; and
11. A list of documents and certifications expected to be furnished to BOEMRE by
the third party.
The new requirements address the Safety Measures Report recommendation II.B.1.3:
New Casing and Cement Design Requirements: Two Independent Tested Barriers and
recommendation I.C.7: Develop New Testing Requirements.
What well casing and cementing requirements must I meet? (§ 250.420)
In this section, new paragraph (a)(6) was added that requires the operators to submit
certification of their casing and cementing program signed by a Registered Professional
• Engineer (see discussion under section 250.418, above). The Registered Professional
Engineer must be registered in a State in the United States. As mentioned previously, the
•
Registered Professional Engineer does not have to be from a specific discipline, but must
be capable of reviewing and certifying that the casing design is appropriate for the
purpose for which it is intended under expected wellbore conditions. The Registered
Professional Engineer will certify that there will be at least two independent tested
barriers, including one mechanical barrier, across each flow path during well completion
activities. The Registered Professional Engineer will also certify the casing and
cementing design is appropriate for the purpose for which it is intended under expected
wellbore conditions. The operator must submit this certification to BOEMRE along with
the APD. The operator should not deviate from the certified procedure; if the operator
deviates from the certified procedures, they must contact the appropriate District
39
Manager. Paragraphs (a)(4) and (a)(5) were revised to accommodate the new paragraph
(a)(6). The interim final rule will codify the section, "Well Design and Construction for
All Wells" in NTL No. 2010-N05. The certification of the casing and cementing
program will help ensure that the appropriate program is used for the well and decrease
the likelihood of a blowout.
A new paragraph (b)(3) was also added, requiring the operator to install dual
mechanical barriers in addition to cement for the final casing string (or liner if it is the
final string), to prevent flow in the event of a failure in the cement. These may include
dual float valves, or one float valve and a mechanical barrier. The operator must
document the installation of the dual mechanical barriers and submit this documentation
to BOEMRE 30 days after installation. References to days in this rule are always in
• calendar days. The interim final rule will codify the section, "Well Design and
Construction for All Wells" in NTL No. 2010-N05.
•
These new requirements will help ensure that the best casing and cementing design
will be used for a specific well. The new requirements in paragraphs (a)(6) and (b)(3)
address the Safety Measures Report recommendation II.B.1.3: New Casing and Cement
Design Requirements: Two Independent Tested Barriers.
What are the requirements for pressure testing casing? (§ 250.423)
This section was reorganized to accommodate new requirements: the current
regulations were redesignated as paragraph (a) and new paragraphs (b) and (c) were
added. Paragraph (b) requires the operator to perform a pressure test on the casing seal
assembly to ensure proper installation of casing or liner in the subsea wellhead or liner
hanger. This must be done for intermediate and production casing strings or liner. To
40
install casing in the subsea wellhead, the operator runs and lands the casing hanger tool,
cements the casing, latches the casing hanger in place, and finally pressure sets and tests
the seal. This test ensures that the casing hanger latching mechanism, or lockdown
mechanism, is engaged, ensuring the integrity of the casing. The operator must submit
the test procedures and criteria used for a successful test with the APD to BOEMRE for
approval. The operator must record the test results and make the results available to
BOEMRE upon request. As required in § 250.466, records for well operations must be
kept onsite while drilling activities continue. The interim final rule will codify
requirements addressed under the section, "Well Design and Construction for All Wells"
in NTL No. 2010-N05.
Paragraph (c) requires the operator to perform a negative pressure test on all wells to
• ensure proper installation of casing for the intermediate and production casing strings.
The operator must submit the procedures and criteria for a successful test with the APD
0
for approval. The operator must record the test results and make available to BOEMRE
upon request. A negative pressure test will help ensure that the casing, along with the
cement, provides a seal.
The new requirements in this section will help ensure proper casing installation and
evaluate the integrity of the casing and cement. The new requirements in this section
address the Safety Measures Report recommendations II.B.1.3: New Casing and Cement
Design Requirements: Two Independent Tested Barriers; II.B.2.5: New Casing
Installation Procedures; and II.B.2.6: Develop Additional Requirements or Guidelines
for Casing Installation.
What are the requirements for a subsea BOP system? (§ 250.442)
41
This section requires that when drilling with a subsea BOP system, the BOP system
must be installed before drilling below the surface casing. The table in this section
outlines the requirements, including:
a. the minimum number of each type of BOP,
b. dual -pod control systems,
c. accumulator operations,
d. ROV intervention,
e. maintaining an ROV and ROV crew training,
f. autoshear and deadman capability and optional acoustic system for dynamically
positioned rigs,
g. accidental disconnect avoidance,
h. BOP control panel labels,
i. BOP management system,
j. personnel training for BOP equipment,
k. marine riser removal, and
1. avoiding ice scour.
Paragraph (a) was revised to clarify that the blind -shear rams must be capable of
shearing any drill pipe in the hole under maximum anticipated surface pressures. When
drilling with a subsea BOP stack, the operator must have a minimum of four remote
controlled hydraulically operated BOPs. The BOPS must include one annular preventer,
two sets of pipe rams, and one set of blind -shear rams.
The requirement in paragraph (b) to have an operable dual -pod control system and the
requirement in paragraph (c) to follow API RP 53, Section 13.3, Accumulator Volumetric
42
Capacity, were not revised. The operator must meet the volume capacities for all subsea
accumulators and must meet the closing times specified in API RP 53, Section 13.3.5,
Accumulator Response Time: the BOP control system must be capable of closing each
ram BOP in 45 seconds or less; closing time must not exceed 60 seconds for annular
BOPs; operating response time for choke and kill valves must not exceed the minimum
observed ram BOP close response time; and time to unlatch the LMRP must not exceed
45 seconds.
Requirements related to ROV intervention in paragraph (d) were added. The subsea
BOP stack must be equipped with ROV intervention capability to operate one set of pipe
rams and one set of blind -shear rams as well as unlatch the LMRP. The BOP-ROV
interface must allow sufficient volume to actuate all required functions. This requirement
will ensure that the dedicated ROV has the capacity to close the BOP functions and
secure the well in sufficient time during a well control event. The interim final rule will
codify the section, "ROV Hot Stab Function Testing of the ROV Intervention Panel" in
NTL No. 2010-N05.
In paragraph (e), the operator is required to maintain an ROV and have a trained ROV
crew on each floating drilling rig on a continuous basis. The crew must be trained in the
operation of the ROV. The training must include simulator training on stabbing into an
ROV intervention panel on a subsea BOP stack. This requirement will help provide
assurance that a properly trained crew is available for use during an emergency situation.
Requirements related to autoshear and deadman systems in paragraph (f) were added.
Autoshear, deadman, and acoustic systems are all emergency systems. Dynamically
positioned rigs must have autoshear and deadman systems. Autoshear system is defined
43
•
as a safety system that is designed to automatically shut in the wellbore in the event of an
unplanned disconnect of the LMRP. When the autoshear is armed, a disconnect of the
LMRP closes the shear rams. Deadman system is defined as a safety system that is
designed to automatically close the wellbore in the event of a simultaneous absence of
hydraulic supply and signal transmission capacity in both subsea control pods. Both
autoshear and deadman are considered "rapid discharge" systems. Dynamically
positioned rigs may also use an acoustic system. An acoustic signal transmission may be
used as an emergency backup that controls critical BOP functions. However, BOEMRE
believes additional evaluation is necessary to determine the reliability of acoustic signal
transmission as a mandatory backup control system. Industry, academics and other
stakeholders have raised concerns about how the differences in water temperatures
between water layers (deepwater thermocline) will affect the transmission of the acoustic
signal to the BOP stack when installed in deepwater. Similar concerns were raised about
how different salinities between water layers, noise from a wild well, or other subsea
noise may interfere with the successful transmission of the acoustic signals to the BOP
stack. Further investigation of these concerns is needed before deciding to require the
installation of an acoustic backup control system. The interim final rule will codify the
section, "Secondary Control System Requirements and Guidelines for Subsea BOP
Stacks" in NTL No. 2010-N05.
In paragraph (g), the operator is required to have operational or physical barrier(s) on
BOP control panels to prevent accidental use of disconnect functions. The operator must
incorporate enable buttons on control panels to ensure two-handed operation for all
44
•
critical functions. The new requirements in this paragraph will reduce the chances of an
accidental disconnect by requiring two separate actions to activate all critical functions.
In paragraph (h), the operator is required to clearly label all control panels for the
subsea BOP system. The operator must include all BOP controls such as hydraulic
control panels and ROV interface on the BOP. The new requirements in this paragraph
will help to ensure that the correct function is executed. The labeling of all functions will
also assist in proper usage in an emergency situation.
In paragraph (i), the operator is required to develop and use a management system for
operating the BOP system. This includes guidance to prevent accidental or unplanned
disconnects of the system. This management system must include written procedures for
operating the BOP stack and LMRP, and minimum knowledge requirements for
personnel authorized to operate and maintain BOP components. A copy of these written
procedures should be maintained on the drilling rig and in other readily accessible
locations. These procedures must be made available to all relevant personnel. The new
requirements in this paragraph will help to ensure that the correct function is executed in
an emergency situation.
Paragraph 0) requires the operator to establish minimum requirements for personnel
authorized to operate critical BOP equipment. This training must include deepwater well
control theory and practice in accordance with 30 CFR 250, subpart O, and a
comprehensive knowledge of BOP hardware and control systems.
Paragraphs (k) and (1) are currently required, but were reformatted into the table.
Paragraph (k) requires the operator to displace the fluid in the riser with seawater before
removing the marine riser; while conducting this operation, the operator must maintain
45
0 sufficient hydrostatic pressure on the well or take other suitable precautions to
•
compensate for the reduction in pressure to maintain well control. Paragraph (1) requires
that when drilling in an ice -scour area, the BOP stack must be installed in a glory hole (a
depression deep enough that the equipment is protected).
These requirements help ensure enhanced operability of subsea BOP systems. These
requirements will also help to ensure that the proper personnel are trained to have a
comprehensive knowledge of well control equipment, maintain well control equipment,
operate essential well control equipment, and manage a well control situation.
The ROV intervention capability and autoshear and deadman requirements in this
section address Safety Measures Report recommendation I.B.5: Secondary Control
System Requirements and Guidelines, and recommendation I.B.6: New ROV Operating
Capabilities. The new requirements also meet Safety Measures Report recommendation
II.A.1: Establish Deepwater Well -Control Procedure Guidelines.
What are the BOP maintenance and inspection requirements? (§ 250.446)
Paragraph (a) of this section was changed to require the operator to document the
maintenance and inspections of their BOP system. The requirement that BOP
maintenance and inspections must meet or exceed the provisions of Sections 17.10 and
18.10, Inspections; Sections 17.11 and 18.11, Maintenance; and Sections 17.12 and
18.12, Quality Management; described in API RP 53, Recommended Practices for
Blowout Prevention Equipment Systems for Drilling Wells (incorporated by reference as
specified in § 250.198) was not changed. The operator must document the procedures
used, record the results, and make the results available to BOEMRE upon request. The
operator must maintain the records on the rig for 2 years or from the date of the last major
wo
•
inspection, whichever is longer.
The BOP maintenance, inspections, and quality management are essential
components to ensuring BOP integrity and operability. According to API RP 53, Section
17.10 (surface BOPs) and Section 18.10 (subsea BOPS), operators must perform a
between -well inspection, a visual inspection of flexible choke and kill lines, and a major
3-5 year inspection. According to API RP 53, Section 17.11 (surface BOPS) and Section
18.11 (subsea BOPS), operators are required to maintain BOP manuals, connections,
replacement parts, torque requirements, equipment storage, lubricants and hydraulic
fluids, weld repairs, and mud/gas separators. According to API RP 53, Section 17.12
(surface BOPs) and Section 18.12 (subsea BOPS), operators are required to have a
planned maintenance system, with equipment identified, tasks specified, and the time
intervals between tasks stated. Records of maintenance performed and repairs made must
be retained on file at the rig site or readily available.
The interim final rule will codify the section, `BOP Inspection, Maintenance, and
Repair for All Wells" in NTL No. 2010-N05. The documentation for BOP maintenance,
repairs, and inspections meet the Safety Measures Report recommendation I.B.5:
Secondary Control System Requirements and Guidelines.
What additional BOP testing requirements must I meet? (§ 250.449)
New paragraphs 0) and (k) were added and paragraphs (h) and (i) were revised to
accommodate the new paragraphs. New paragraph 0) requires the testing of ROV
intervention functions on a subsea BOP stack. The ROV intervention functions must be
tested during the stump test. This test must include ensuring that the hot stabs are
function tested and are capable of actuating one set of pipe rams and one set of blind-
47
0 shear rams, as well as unlatching the LMRP. The operator must also test at least one set
of rams during the initial test on the seafloor. The BOP-ROV interface must allow
sufficient volume to actuate all required functions. The operator must document the test
results and make them available to BOEMRE upon request. This will help to ensure that
the ROV and hot stabs are capable of actuating the BOP rams and LMRP disconnect.
The interim final rule will codify requirements addressed under the section, "ROV Hot
Stab Function Testing of the ROV Intervention Panel" in NTL No. 2010-N05; which
required testing of ROV intervention functions during the stump test. The interim final
rule will also require function testing during the initial test on the seafloor. A successful
test will help ensure that the ROV and BOP are capable of operating as designed under
conditions at water depth.
New paragraph (k) requires function testing of the autoshear and deadman systems on
the BOP stack during the stump test. The operator must submit the testing procedures for
these requirements with the APD or APM for BOEMRE approval. This should include
the sequence of BOP functions that will activate when the autoshear and deadman
systems are triggered. These requirements will help to ensure that a well is secured in an
emergency situation, loss of power, or accidental disconnect, preventing the possible loss
of well control. The ROV intervention capability and autoshear and deadman
requirements in this section address Safety Measures Report recommendation I.B.5:
Secondary Control System Requirements and Guidelines and recommendation I.C.7:
Develop New Testing Requirements.
What must I do in certain situations involving BOP equipment or systems?
(§ 250.451)
48
A new item was added to the table, requiring the operator to perform a full pressure
test when the blind -shear rams or casing shear rams are used in an emergency.
Following activation of the blind -shear rams or casing shear rams, in which pipe or
casing is sheared during a well control situation, the operator must retrieve and physically
inspect the BOP and conduct a full pressure test of the BOP stack, after the situation is
fully controlled. This will help ensure the integrity of the BOP and that the BOP will
fully function and hold pressure after the event. If rams, sealing elements, or other
equipment are damaged, they must be replaced or repaired.
The interim final rule will codify the section, `BOP Inspection Testing after Well
Control Event for All Wells" in NTL No. 2010-N05. The tests required after a well
control event in this section addresses Safety Measures Report recommendation I.C.7:
. Develop New Testing Requirements.
What safe practices must the drilling fluid program follow? (§ 250.456)
•
A new paragraph 0) was added, the current 0) was redesignated to paragraph (k) and
paragraph (i) was revised to accommodate the new paragraph. The new paragraph 0)
requires approval from the District Manager before displacing kill -weight drilling fluid
from the wellbore. The operator must submit with the APD or APM the reasons for
displacing the kill -weight drilling fluid and provide detailed step-by-step written
procedures describing how the operator will safely displace these fluids. The step-by-
step displacement procedures must address the following:
1. Number and type of independent barriers that are in place for each flow path;
2. Tests to ensure integrity of independent barriers;
3. BOP procedures used while displacing kill weight fluids; and
49
0 4. Procedures to monitor fluids entering and leaving the wellbore.
•
These new requirements better ensure that well control is not compromised when
displacing kill -weight fluid out of the wellbore. The requirement to submit procedures
for kill -weight drilling fluid displacement in this section addresses Safety Measures
Report recommendation II.A.2: New Fluid Displacement Procedures.
Blowout prevention equipment. (§ 250.515)
This section added requirements of § 250.442 in subpart D, Oil and Gas Drilling
Operations, to the requirements for well completion operations using a subsea BOP stack.
Blowout preventer system tests, inspections, and maintenance. (§ 250.516)
Paragraph (d)(8) was added to require tests for ROV intervention functions during the
stump test. Paragraph (d)(9) was added to require a function test of the autoshear and
deadman system. Paragraph (d)(6) was revised to accommodate the new paragraphs.
This section adds the requirements of § 250.449 in subpart D, Oil and Gas Drilling
Operations, to the requirements for well completion operations using a subsea BOP stack.
The interim final rule will require successful testing of both systems during the stump
test. Successful tests will ensure the autoshear and deadman system are operating as
designed. A function test of the deadman system is also required during the initial test on
the seafloor. Successful testing the deadman system during the initial test on the seafloor
will ensure the system is capable of operating as designed under conditions at water
depth.
Paragraphs (g) and (h) were revised to expand and clarify the requirements for
inspections and maintenance. The BOP maintenance, inspections, and quality
management are essential to BOP operability. This section adds requirements of
50
§ 250.446 in subpart D, Oil and Gas Drilling Operations, to the requirements for well
completion operations using a subsea BOP stack. The operator must maintain the records
on the rig for 2 years or from the date of the last major inspection, whichever is longer.
The documentation for BOP maintenance, repairs, and inspections meets the Safety
Measures Report recommendation I.B.5: Secondary Control System Requirements and
Guidelines and recommendation I.C.7: Develop New Testing Requirements.
Blowout prevention equipment. (§ 250.615)
This section added requirements of § 250.442 in subpart D, Oil and Gas Drilling
Operations, to the requirements for well workover operations using a subsea BOP stack.
Blowout preventer system testing, records, and drills. (§ 250.616)
Paragraph (h)(1) was added to require tests for ROV intervention functions during the
stump test. Paragraph (h)(2) was added to require a function test of the autoshear and
deadman systems. Paragraph (h)(3) was added to require the use of water to stump test a
subsea BOP system. This section adds the requirements of § 250.449 in subpart D, Oil
and Gas Drilling Operations, to the requirements for well workover operations using a
subsea BOP stack. The interim final rule will require testing of both systems during the
stump test. Successful tests will ensure the autoshear and deadman systems are operating
as designed. A function test of the deadman system is also required during the initial test
on the seafloor. Testing the deadman system during the initial test on the seafloor will
help ensure the system is capable of operating as designed under conditions at water
depth.
What are my BOP inspection and maintenance requirements? (§ 250.617)
This section was added to apply the requirements of § 250.446 in subpart D, Oil and
51
Gas Drilling Operations, to the requirements for well workover operations using a subsea
BOP stack.
Definitions. (§ 250.1500)
BOEMRE revised the definition of well control by creating separate definitions for
the terms well servicing and well completion/well workover.
A new definition for deepwater well control was added. The rule adds deepwater
well control throughout subpart O as one of the subjects for employee and contract
personnel training. This clarification helps ensure that rig personnel are trained in
deepwater well control and the specific duties, equipment, and techniques associated with
deepwater drilling.
What are my general responsibilities for training? (§ 250.1503)
• In this section, new paragraph (b) was added and current paragraphs (b) and (c) were
redesignated as (c) and (d). The operator is required to ensure that employees and
•
contract personnel are trained in deepwater well control when conducting operations with
a subsea BOP stack. They must have a comprehensive knowledge of deepwater well
control equipment, practices, and theory. This clarification of existing requirements
addresses Safety Measures Report recommendation II.A.1: Establish Deepwater Well -
Control Procedure Guidelines.
What information must I submit before I permanently plug a well or zone?
(§ 250.1712),
In this section, new paragraph (g) was added and paragraphs (e) and (f)(14) were
revised to accommodate the new paragraph. New paragraph (g) requires operators to
submit certification by a Registered Professional Engineer of the well abandonment
52
0 design and procedures. The Registered Professional Engineer must be registered in a
U
State in the United States. The Registered Professional Engineer does not have to be a
specific discipline, but must be capable of reviewing and certifying that the casing design
is appropriate for the purpose for which it is intended under expected wellbore
conditions. The Registered Professional Engineer will certify that there will be at least
two independent tested barriers, including one mechanical barrier, across each flow path
during well abandonment activities. The Registered Professional Engineer will also
certify that the plug meets the requirements in the table in § 250.1715. This will help
ensure the integrity of the well. The operator must submit this certification along with
the APM. The operator should not deviate from the certified procedure; if the operator
deviates from the certified procedures, they must contact the appropriate District
Manager. The interim final rule will codify the section, "Well Design and Construction
for All Wells" in NTL No. 2010-N05. This new requirement addresses Safety Measures
Report recommendation II.B.1.3: New Casing and Cement Design Requirements: Two
Independent Tested Barriers.
If I temporarily abandon a well that I plan to re-enter, what must I do?
(§ 250.1721)
In this section, new paragraph (h) was added to require operators to submit
certification by a Registered Professional Engineer of the well abandonment design and
procedures. The Registered Professional Engineer does not have to be a specific
discipline. The Registered Professional Engineer must be registered in a State in the
United States. As mentioned previously, the Registered Professional Engineer does not
have to be a specific discipline, but must be capable of reviewing and certifying that the
53
• casing design is appropriate for the purpose for which it is intended under expected
wellbore conditions. The Registered Professional Engineer will certify that there will be
at least two independent tested barriers, including one mechanical barrier, across each
flow path during well abandonment activities. This will help ensure the integrity of the
well. The operator must submit this certification to BOEMRE along with the APM, as
required in § 250.1712 and is responsible for ensuring that the approved well
abandonment design and procedures are followed. The operator should not deviate from
the certified procedure, if the operator deviates from the certified procedures they must
contact the appropriate District Manager. Paragraphs (e) and (g)(3) were revised to
accommodate the new paragraph. The interim final rule will codify requirements
addressed under the section, "Well Design and Construction for All Wells" in NTL No.
is2010-N05. This new requirement addresses Safety Measures Report recommendation
II.B.1.3: New Casing and Cement Design Requirements: Two Independent Tested
C,
Barriers.
VII. Additional Recommendations in the Safety Measures Report not Covered in
this Interim Final Rule
As discussed previously, this interim final rule incorporates some, but not all items
from the Safety Measures Report. The following tables specifically identify which
measures from the Safety Measures Report are not covered in the interim final rule.
BOEMRE anticipates it will be able to address these measures in notice and comment
rulemakings in the future.
Items in the Safety Measures Report that are not covered in this interim final rule, and
which BOEMRE anticipates addressing either in the near future, or at a later time after
54
• further review and analysis, are as follows:
0
Items for Future Rulemaking
Number
Recommendation
I.A.3
Develop Formal Equipment Certification Requirements.
I.B.4
New Blind Shear Ram Redundancy Requirement.
II.B.3.8
Develop Additional Requirements or Guidelines for Evaluation of Cement Integrity.
II.C.9
Increase Federal Government Wild -Well Intervention Capabilities.
II.C.10
Study Innovative Wild -Well Intervention, Response Techniques, and Response Planning.
III.C.2
Adopt Safety Case Requirements for Floating Drilling Operations on the OCS.
III.C.4
Study Additional Safety Training and Certification Requirements.
There are also certain items which, although they are included in this interim final
rule, BOEMRE anticipates expanding upon in the future. BOEMRE is specifically
considering additional rulemaking activity concerning the following:
Items Included in this Rule Under Consideration for Expansion
Number
Recommendation
I.B.5
Secondary Control System Requirements and Guidelines.
I.B.6
New ROV Operating Capabilities.
I1.A.1
Establish Deepwater Well -Control Procedure Guidelines.
II.B.1.4
Study Formal Personnel Training Requirements for Casing and Cementing Operations.
II.B.2.6
Develop Additional Requirements or Guidelines for Casing Installation.
II.B.3.7
Enforce Tighter Primary Cementing Practices.
Additionally, as discussed further, BOEMRE is examining a variety of other well
control issues related to OCS drilling to determine how to improve future safety on the
OCS in light of the Deepwater Horizon event.
BOEMRE recognizes that this interim final rule does not fully address all issues
associated with OCS drilling operations, although it is a critical step. We anticipate
future rulemakings as we learn more about the causes of the Deepwater Horizon event
and other issues associated with deepwater drilling operations. Future rulemakings will
be based on recommendations in the Safety Measures Report that require further
development, the results of the joint USCG-BOEMRE investigation, other investigations
and inquiries, and findings from technology -focused research led by DOI strike teams
0 and interagency workgroups. Some of the issues that are addressed by this rulemaking,
55
• such as cementing and casing design, will be considered for additional rulemaking in the
future. We will consider additional measures, after we have more thoroughly studied
these issues and assessed the best approaches.
BOEMRE has identified the following issues as likely topics for both near -term and
future rulemakings:
Well Control Issues
While the content of these future rulemakings will depend in part on the findings of
the various investigations, BOEMRE anticipates that future rules will focus on well
control issues. More specifically this will include:
1. Cementing and casing —BOEMRE anticipates examining the need for additional
cement evaluation procedures and training needs for personnel involved in cementing and
• casing operations, and intends to incorporate findings as appropriate from the
investigations related to the Deepwater Horizon event.
9
2. Fluid displacement —BOEMRE intends to further evaluate the effectiveness of
new fluid displacement requirements to determine if it needs to establish different or
enhanced fluid displacement procedures.
3. BOPs —BOEMRE anticipates rulemaking to address BOP recommendations
resulting from the joint BOEMRE and United States Coast Guard investigation of the
Deepwater Horizon event. Rulemaking will also likely address the requirement to have
two sets of blind shear rams as recommended in the Safety Measures Report and
discussed previously. Rulemakings will also likely consider requirements for casing
shear rams, minimum number of pipe rams, second annular preventer for subsea BOP
stacks, and electronic BOP logs. Another area mentioned in the Safety Measures Report
56
• is the need for periodic certification of the BOP stack or specific BOP components.
•
BOEMRE wishes to undertake additional research on how these certifications should be
done and how often they should occur.
4. Secondary control systems and ROVs — Future rulemaking may address
autoshear and deadman requirements for all rigs with subsea BOP stacks, enhanced ROV
intervention capability, and subsea accumulator volumes to ensure fast closure of BOPS
and choke and kill lines. The need for effective tertiary control systems, such as an
acoustic system, will also be examined and addressed as appropriate.
5. Wild -well intervention techniques —BOEMRE will conduct research on this
topic and evaluate the progress industry has made to establish deepwater wild -well
intervention as it moves forward with rulemaking on wild well intervention.
6. Industry training —BOEMRE will investigate safety training requirements for
deepwater drilling operations and determine the appropriate manner to regulate the
training of personnel.
7. Oil spill response — BOEMRE anticipates future rulemaking to address the
capture and disposition of oil released from a deepwater well blowout at the seafloor.
8. Organization and safety management — The Safety Measures Report
recommended that the DOI evaluate the need to require all or part of the International
Association of Drilling Contractors' Health, Safety, and Environmental Case Guidelines
for Mobile Drilling Units. BOEMRE will evaluate the guidelines and determine how
they will best fit with SEMS regulations that are being considered by BOEMRE for final
publication in a separate rulemaking. BOEMRE published a notice of proposed
rulemaking on SEMS requirements on June 17, 2009 (74 FR 28639).
57
Technical Consensus Standards
BOEMRE is aware that various organizations which support the offshore oil and gas
industry are also studying the possible causes of the Deepwater Horizon event. Based on
their findings, these organizations may make recommendations to their members on
practices to increase the safety of offshore oil and gas operations in general with specific
recommendations related to deepwater drilling operations. BOEMRE is reviewing the
following subjects:
1. API Documents Concerning Cementing Practices
In § 250.198 of this interim final rule, BOEMRE incorporates API RP 65—Part 2,
Isolating Potential Flow Zones During Well Construction, which summarizes best
practices and addresses basic issues associated with cementing practices. The API has
41 additional documents that address cementing practices in more detail.
2. Discussion of Additional Specifications and Recommended Practices
•
API Spec 16A: Specification for Drill -through Equipment.
This standard specifies requirements for performance, design, materials, testing and
inspection, welding, marking, handling, storing, and shipping of drill -through equipment
used for drilling for oil and gas. It also defines service conditions in terms of pressure,
temperature, and wellbore fluids for which the equipment will be designed. This
standard is applicable to, and establishes requirements for, the following specific
equipment: ram BOPS; ram blocks, packers, and top seals; annular BOPS; annular
packing units; hydraulic connectors; drilling spools; adapters; loose connectors; and
clamps.
58
• API Spec 161): Specification for Control Systems for Drilling Well Control Equipment
0
and Control Systems for Diverter Equipment.
This specification provides design standards for systems used to control the BOP and
associated valves that control well pressure during drilling operations. Diverter control
systems are included in this specification because they are included in the BOP control
system. This specification addresses the following categories: control systems for
surface BOP stacks, control systems for subsea BOP stacks, discrete hydraulic control
systems for subsea BOP stacks, electro-hydraulic/multiplex control systems for subsea
BOP stacks, control systems for diverter equipment, auxiliary equipment control systems
and interfaces, emergency disconnect sequenced systems (EDS), backup systems, and
special deepwater/harsh environment features.
Certain standards in API Spec. 16D are of particular interest. These include optional
sections — 5.7 Emergency Disconnect Sequenced Systems (EDS), 5.8 Backup Control
Systems, and 5.9 Special Deepwater/Harsh Environment Features. The EDS systems are
required for floating drilling rigs in order to quickly disconnect the riser in the event of an
inability to maintain rig position within a prescribed watch circle. Backup Control
Systems include standards on acoustic systems, ROV control systems, LMRP recovery
systems, and backup power supply. The Deepwater/Harsh Environment features give
specifications for autoshear and deadman systems.
API Spec 171): Specification for Subsea Wellhead and Christmas Tree Equipment.
This specification was formulated to provide for the availability of safe,
dimensionally, and functionally interchangeable subsea wellhead, mudline, and tree
equipment. The technical content provides requirements for performance, design,
59
imaterials, testing, inspection, welding, marking, handling, storing, and shipping. Critical
components are those parts having a requirement specified in this document. Rework and
repair of used equipment are beyond the scope of this specification.
API Recommended Practice 17H, ISO 13628-8: Remotely Operated Vehicle (ROV)
Interfaces on Subsea Production Systems.
This recommended practice gives functional requirements and guidelines for ROV
interfaces on subsea production systems for the petroleum and natural gas industries. It is
applicable to both the selection and use of ROV interfaces on subsea production
equipment, and provides guidance on design as well as the operational requirements for
maximizing the potential of standard equipment and design principles. The auditable
information for subsea systems this document offers allows interfacing and actuation by
• ROV-operated systems, while it identifies issues that have to be considered when
designing interfaces on subsea production systems. The framework and detailed
specifications set out enable the user to select the correct interface for a specific
application.
API Recommended Practice 53: Recommended Practices for Blowout Prevention
Equipment Systems for Drilling.
This recommended practice provides guidance for installation and testing of surface
and subsea BOP equipment systems. This equipment system consists of a BOP, choke
and kill lines, marine riser, and auxiliary equipment. The primary function of a BOP
equipment system is to confine wellbore fluids, provide a means to add fluids, and allow
controlled volumes to be withdrawn from the wellbore. This recommended practice also
addresses diverter systems.
. Other items for consideration
BOEMRE is also studying the following issues:
1. Following the certification of the BOP to meet the one-time requirement of NTL
No. 2010-N05, frequency and conditions for recertification requirements.
2. Requirements for BOP equipment and other components of the BOP stack such as
control panels, communication pods, accumulator systems, and choke and kill lines and
the adequacy of API Spec 16A.
3. Standardization of the BOP-ROV interface to improve intervention capabilities.
4. Issues related to requiring a subsea isolation device that is independent of the BOP
stack that is capable of operating critical functions that will shut in a well in emergency
situations.
• Procedural Matters
Regulatory Planning and Review (Executive Order (E.O.) 12866)
This interim final rule is a significant rule as determined by the Office of
Management and Budget (OMB) and is subject to review under E.O. 12866.
1. This rule will have an annual effect of $100 million or more on the economy. The
following discussion summarizes a detailed cost -benefit analysis that is available on
www.Regulations.gov. Use the keyword/ID `BOEM-2010-0034" to locate the docket for
this rule.
Various events around the world as well as the US over the years demonstrate that
catastrophic oil spills can and do occur. The costs associated with such spills can be
tremendous. As a matter of policy, BOEMRE has decided that any reasonable measures
to reduce the risks of another catastrophic spill occurring on the OCS should be put in
1
place and enforced. The requirements included in this rulemaking are such measures.
They were identified in the May 27, 2010 report, Increased Safety Measures for Energy
Development on the Outer Continental Shelf, for which the draft recommendations were
peer -reviewed by seven experts identified by the National Academy of Engineering., or
identified by industry or academic experts in materials presented to BOEMRE. While the
estimated costs of this rulemaking, as reflected in the compliance costs of the enumerated
requirements of approximately $180 million per year, have a strong foundation and are
based on surveys of public and industry sources, quantification of the benefits is
uncertain. The benefits are represented by the avoided costs of a catastrophic spill, which
are estimated under the stipulated scenario as being $16.3 billion per spill avoided.
These regulations will reduce the likelihood of another blowout and associated spill, but
the risk reduction associated with the specific provisions of this rulemaking cannot be
quantified because there are many complex factors that affect the risk of a blowout event.
As noted by the Secretary of the Interior in his July 12 decision memo suspending certain
drilling activities, drilling accidents can have a profound, devastating impact on the
economic and environmental health of a region. The measures codified in this rule will
reduce the likelihood of such an event in the future, at a cost that is not prohibitive, and
therefore this rulemaking is justified.
The purpose of a benefit -cost analysis is to provide policy makers and others with
detailed information on the economic consequences of the regulatory requirements. The
benefit -cost analysis for this rule was conducted using a scenario analysis. The benefit -
cost analysis considers a regulation designed to reduce the likelihood of a catastrophic oil
spill. The costs are the compliance costs of imposed regulation. If another catastrophic
►1
0 oil spill is prevented, the benefits are the avoided costs associated with a catastrophic oil
spill (e.g., reduction in expected natural resource damages owing to the reduction in
likelihood of failure).
Avoided cost is an approximation of the "true" benefits of avoiding a catastrophic oil
spill. A benefits transfer approach is used to estimate the avoided costs. The benefits
transfer method estimates economic values by transferring existing benefit calculations
from studies already completed for another location or issue to the case at hand.
Accordingly, none of the avoided costs used for a hypothetical catastrophic spill rely
upon, or should be taken to represent, our estimate for the BPDH event commencing on
April 20, 2010.
Three new requirements account for virtually all of the compliance costs imposed by
• this regulation (1) use of dual mechanical barriers in addition to cement barriers in the
final casing string to prevent hydrocarbon flow in the event of cement failure, (2)
application of negative pressure tests to all intermediate and the production casing strings
to ensure their proper installation, and (3) maintenance of standby ROV capability to
close BOP rams and testing that capability after the BOP has been installed on the sea
floor. BOEMRE estimates that these three requirements will impose compliance costs of
approximately $174 million per year, representing 95 percent of the total annual
compliance costs of $183 million associated with this rulemaking. These cost estimates
were developed by BOEMRE based on public data sources and confidential information
provided by several offshore operators and drilling companies.
On the benefit side, the avoided costs for a hypothetical deepwater blowout resulting
in a catastrophic oil spill are estimated to be about $16.3 billion (in 2010 dollars). Most
63
0 of this amount derives from detailed cleanup estimates developed using damage costs per
barrel measures found in historical spill data (from all sources including pipeline, tanker,
and shallow water as well as deepwater wells) and from aggregate damage measures
contained in the legal settlement documents for past spills applied to a catastrophic
deepwater spill of hypothetical size. The rest of the avoided cost amount represents the
private costs for blowout containment operations. In sum, three components account for
nearly the entire avoided spill cost total: (1) natural resource damage to habitat and
creatures, 2) infrastructure salvage and cleanup operations of areas soiled by oil, and (3)
containment and well -plugging actions plus lost hydrocarbons.
The estimate of compliance costs is somewhat uncertain. This is the case primarily
because the $183 million annual estimate is perhaps higher than the actual costs that will
be incurred by society from this rule because industry is voluntarily undertaking some
steps following the BPDH event that overlap those in this regulation. The Joint Industry
Task Force draft recommendations include use of mechanical barriers and negative
pressure tests. Voluntary action, perhaps spurred on as well by revised liability
expectations and increased insurance prospects, means the incremental costs associated
with these overlapping measures are not truly imposed solely by the new regulations.
Less incremental required costs reduce the improvement in reliability necessary for
expected benefits to cover the cost of complying with the new regulations. On the benefit
side, the total avoided cost estimate of $16.3 billion (representing a measure of expected
benefits for avoiding a future catastrophic oil spill) is highly uncertain because of the
limited historical data upon which to judge the cost of failure, the disparity between the
damages associated with spills of different sizes, locations, and season of occurrence, and
.A
owing to the fact that the measure employed reflects only those outlays that we have been
able to calculate based primarily upon factors derived from past oil spills. Possible losses
from human health effects or reduced property values have not been quantified in this
analysis. Moreover, the likelihood of a future blow out leading to a catastrophic oil spill
is difficult to quantify because of limited historical data on catastrophic offshore
blowouts.
Benefit -Cost Result: Based on the occurrence of only a single catastrophic blowout,
the number of GOM deepwater wells drilled historically (4,123), and the forecasted
future drilling activity in the GOM (160 deepwater wells per year), the baseline risk of a
catastrophic blowout is estimated to be about once every 26 years. Combining the
baseline likelihood of occurrence with the cost of a hypothetical spill implies that the
expected annualized spill cost is about $631 million ($16.3 billion once in 26 years,
equally likely in any I year). To balance the $183 million annual cost imposed by these
regulations with the expected benefits, the reliability of the well control system needs to
improve by about 29 percent ($183 million / $631 million). We have found no studies
that evaluate the degree of actual improvement that could be expected from dual
mechanical barriers, negative pressure tests, and a seafloor ROV function test. We
request comment with supporting evidence on the reliability improvement likely from
these new provisions.
2. This interim final rule will not adversely affect competition or State, local, or tribal
governments or communities.
3. This interim final rule will not create a serious inconsistency or otherwise interfere
with an action taken or planned by another agency.
65
4. This interim final rule will not alter the budgetary effects of entitlements, grants,
user fees, or loan programs or the rights or obligations of their recipients.
5. This interim final rule will not raise novel legal or policy issues arising out of legal
mandates, the President's priorities, or the principles set forth in E.O. 12866.
Regulatory Flexibility Act: Initial Regulatory Flexibility Analysis
Given the emergency nature of these rules, BOEMRE has not yet prepared a detailed
Initial Regulatory Flexibility Analysis for this rule; however, BOEMRE intends to
publish a supplemental Initial Regulatory Flexibility Analysis in the near future which
will examine the impact of this regulation on small entities in greater detail than provided
below. BOEMRE continues to be interested in all potential impacts of the interim final
rule on small entities and welcomes comments on issues related to such impacts. These
• comments will assist BOEMRE in conducting further analysis than provided below
regarding the economic impact of these regulations on small entities, as well as an
opportunity to examine regulatory alternatives that can accomplish BOEMRE's safety
goals at a lower cost to small entities.
This rulemaking affects lessees, operators of leases and drilling contractors on the
OCS; thus this rule directly impacts small entities. This could include about 130 active
Federal oil and gas lessees and more than a dozen drilling contractors and their suppliers.
Small entities that operate under this rule are coded under the Small Business
Administration's North American Industry Classification System (NAILS) codes
211111, Crude Petroleum and Natural Gas Extraction, and 213111, Drilling Oil and Gas
Wells. For these NAICS code classifications, a small company is one with fewer than
500 employees. Based on these criteria, approximately 70 percent of companies
• operating on the OCS (91) are considered small companies. Therefore, BOEMRE has
determined that this proposed rule will have an impact on a substantial number of small
entities.
The ownership share of deepwater leases for small entities is estimated to only be 12
percent. While a larger percentage of the oil service industry supporting the deepwater
operators are small businesses, the lessees that hire and direct these support businesses
will bear the burden of this rule. Small companies hold 55 percent of shallow water
leases but a smaller portion of the costs of these regulations will affect drilling operations
in shallow water.
This rule will affect every new well on the OCS. Tighter regulatory standards for
drilling operations and the increased cost of meeting these requirements as a result of
• regulations for extra tests and well standards will now be required. We estimate that this
rulemaking will impose a recurring cost of $183 million each year for drilling OCS wells.
is
Every operator and drilling contractor both large and small must meet the same criteria
for drilling operations regardless of company size. However, the overwhelming share of
the cost imposed by these regulations will fall on companies drilling deepwater wells,
which are predominately the larger companies. In fact, 90 percent of the total costs will
be imposed on deepwater lessees and operators where small businesses only hold 12
percent of the leases. Less than 10 percent of the total costs will apply to shallow water
leases where a 55 percent lease ownership share is held by small companies.
Furthermore, these compliance costs only impact drilling operations. Drilling costs are
only a share of the total costs incurred by a company operating on the OCS.
Nonetheless, small companies as both lease -holders, and contractors serving lease -
67
• holders, will bear meaningful costs under these regulations. Of the annual $183 million
in annual cost imposed by the rule, we estimate that the $20 million will apply to small
businesses in deepwater and $9 million in shallow water. In total we estimate that $29
million or 15.8 percent of these regulations' cost will be borne by small businesses.
Fiscal year 2009 aggregate annual Gulf of Mexico OCS oil and gas revenues were
$31.3 billion. Using the same percentages of leases held as a proxy for production value
in deep and shallow water, we estimate that 74 percent ($23.3 billion) of the OCS
revenues are ultimately received by large companies and 26 percent ($8.1 billion) by
small companies. As a share of fiscal year 2009 revenues this interim final rule would
cost approximately 0.67 percent of OCS revenue for large companies and only 0.36
($0.029/$8.1) percent for small companies.
Even though this rule may not have a significant economic impact on small
businesses, alternatives to ease impacts on small business were considered. One
alternative is to exempt small businesses from the requirements of this interim final rule.
A second alternative is to delay the implementation timelines to comply with the
regulation. Both of these alternatives are being rejected by BOEMRE for this interim
final rule because of the overriding need to reduce the chance of a catastrophic blowout
event. We do not believe it is responsible for a regulator to compromise the safety of
offshore personnel and the environment for any entity including small businesses.
Offshore drilling is highly technical and can be hazardous, any delay may increase the
interim risk of OCS drilling operations.
Small Business Regulatory Enforcement Fairness Act
This interim final rule is a major rule under the Small Business Regulatory
• Enforcement Fairness Act (5 U.S.C. 801 et §N.). This interim final rule:
a. Will have an annual effect on the economy of $100 million or more. This rule will
affect every new well on the OCS, and every operator, both large and small must meet
the same criteria for well construction regardless of company size. This rulemaking may
have a significant economic effect on a substantial number of small entities and the
impact on small businesses will be analyzed more thoroughly in an Initial Regulatory
Flexibility Analysis. While large companies will bear the majority of these costs, small
companies as both leaseholders and contractors supporting OCS drilling operations will
be affected.
Considering the new requirements for redundant barriers and new tests, we estimate
that this rulemaking will add an average of about $1.42 million to each new deepwater
• well drilled and completed with a MODU, $170 thousand for each new deepwater well
drilled with a platform rig, and $90 thousand for each new shallow water well. While not
an insignificant amount, we note this extra recurring cost is less than 2 percent of the cost
of drilling a well in deepwater and around 1 percent for most shallow water wells.
b. Will not cause a major increase in costs or prices for consumers, individual
industries, Federal, State, or local government agencies, or geographic regions. The
impact on domestic deepwater hydrocarbon production as a result of these regulations is
expected to be negative, but the size of the impact is not expected to materially impact
the world oil markets. The deepwater GOM is an oil province and the domestic crude oil
prices are set by the world oil markets. Currently there is sufficient spare capacity in
OPEC to offset a decrease in GOM deepwater production that could occur as a result of
this rule. Therefore, the increase in the price of hydrocarbon products to consumers from
the increased cost to drill and operate on the OCS is expected to be minimal. However,
more of the oil for domestic consumption may be purchased from overseas markets
because the cost of OCS oil and gas production will rise relative to other sources of
supply. This shift would contribute negatively to our balance of trade.
c. Will not have significant adverse effects on competition, innovation, or the ability
of U.S.-based enterprises to compete with foreign -based enterprises.
d. May have adverse effects on employment, investment, and productivity. A
meaningful increase in costs as a result of more stringent regulations and increased
drilling costs may result in a reduction in the pace of deepwater drilling activity on
marginal offshore fields, and reduce investment in our domestic energy resources from
what it otherwise would be, thereby reducing employment in OCS and related support
• industries. The additional regulatory requirements in this rulemaking will increase
drilling costs and add to the time it takes to drill deepwater wells. The resulting reduction
•
in profitability of drilling operations may cause some declines in related investment and
employment. A typical deepwater well drilled by a MODU may cost $90-$100 million.
The added cost of these regulations for a deepwater well is expected to be about $1.42
million; this is less than a 2 percent decrease in productivity for drilling a deepwater well
as a result of these regulations.
e. Accommodations for small business have not been made to avoid the risk of
compromising the safety and environmental protections addressed in this rulemaking.
Small businesses actively invest in offshore operations, owning a 12 percent interest in
deepwater leases, most often as a minority partner. These regulations will make it more
expensive for all interest holders in OCS leases, and we do not expect a disproportionate
70
impact on small businesses. However, we anticipate that the costs in this rule may
contribute to one or more of the following:
1. Reduce the small business ownership share in individual deepwater leases.
2. Cause small businesses to target their investments more in shallow water leases.
3. Cause small businesses to target their investments more in onshore oil and gas
operations or other natural resources.
4. Small businesses may choose to invest or partner in overseas natural resource
operations.
f. There are many small businesses that support offshore oil and gas drilling
operations including service, supply, and consulting companies. They will also be
affected by this rule. Because we can reasonably anticipate an overall decrease in
deepwater drilling activity due to the increased cost and regulatory burden, some
businesses that support drilling operations may experience reduced business activity.
Some small business may therefore decide to focus more on shallow water or other oil
and gas offshore provinces overseas.
g. There are some small businesses that may benefit from this rulemaking. Companies
that are involved with inspecting and certifying this equipment, as well as consulting
companies specializing in safety and offshore drilling, could see long-term growth.
Unfunded Mandates Reform Act of 1995
This rule will impose an unfunded mandate on State, local, or tribal governments or
the private sector of more than $100 million per year. The rule will not have a significant
or unique effect on State, local, or tribal governments or the private sector. A statement
71
containing the information required by the Unfunded Mandates Reform Act (2 U.S.C.
1501 et SeMc .) is not required.
Takings Implication Assessment (E.O. 12630)
Under the criteria in E.O. 12630, this rule does not have significant takings
implications. The rule is not a governmental action capable of interference with
constitutionally protected property rights. A Takings Implication Assessment is not
required.
Federalism (E.O. 13132)
Under the criteria in E.O. 13132, this rule does not have federalism implications.
This rule will not substantially and directly affect the relationship between the Federal
and State governments. To the extent that State and local governments have a role in
OCS activities, this rule will not affect that role. A Federalism Assessment is not
required.
Civil Justice Reform (E.O. l 2988)
This rule complies with the requirements of E.O. 12988. Specifically, this rule:
a. Meets the criteria of section 3(a) requiring that all regulations be reviewed to
eliminate errors and ambiguity and be written to minimize litigation; and
b. Meets the criteria of section 3(b)(2) requiring that all regulations be written in
clear language and contain clear legal standards.
Consultation with Indian Tribes (E.O. 13175)
Under the criteria in E.O. 13175, we have evaluated this rule and determined that it
has no substantial effects on federally recognized Indian tribes.
Paperwork Reduction Act (PRA)
•
72
This rule contains a collection of information that was submitted to and approved by
OMB under the Paperwork Reduction Act of 1995 (44 U.S.C. 3501 et seg). The rule
expands existing requirements, as well as adds new requirements in 30 CFR 250,
subparts D, E, and F. The OMB approved these requirements and their respective burden
hours under an emergency request, OMB Control Number 1010-0185, 44,731 hours
(expiration 04/30/2011). We will be accepting comments on the information collection
(IC) aspects and burdens of this rulemaking until 60 days after [INSERT DATE OF
PUBLICATION IN THE FEDERAL REGISTER].
The title of the collection of information for this rule is 30 CFR 250, Increased Safetv
Measures for Oil and Gas Drilling, Well -Completion, and Well-Workover Operations.
Respondents primarily are the Federal OCS lessees and operators. The frequency of
• response varies depending upon the requirement. Responses to this collection of
information are mandatory. BOEMRE will protect proprietary information according to
•
the Freedom of Information Act (5 U.S.C. 552), its implementing regulations (43 CFR 2),
30 CFR 250.197, Data and information to be made available to the public or for limited
inspection, and 30 CFR part 252, OCS Oil and Gas Information Program. Even though
this rulemaking becomes effective immediately, BOEMRE will be accepting comments,
see the DATES section, including the IC aspects of the rulemaking. See the
ADDRESSES section for how to submit comments.
As discussed earlier in the preamble, this interim final rulemaking is a revision to
various sections of the 30 CFR 250 regulations that will amend drilling regulations in
subparts D, E, F, O, and Q. This includes requirements that will implement various
safety measures that pertain to drilling operations. The information collected will ensure
73
0 sufficient redundancy in the BOPs; promote the integrity of the well and enhance well
•
control; and facilitate a culture of safety through operational and personnel management.
This rule will promote human safety and environmental protection.
Under § 250.198, this section lists all of the documents incorporated by reference in
the 30 CFR 250 regulations. This rulemaking revises this section to include the new
30 CFR 250 document we are incorporating and the document already incorporated that
we are updating. Under the PRA (5 CFR 1320), information and recordkeeping produced
during customary and usual business activities are excluded from agency IC burdens.
Information submitted or reported to the Federal Government that goes beyond these
practices does count as burdens and is required to have OMB approval under the PRA.
We consider all of the activities and operations performed in accordance with the
documents incorporated by reference involved in this rulemaking to be customary and
usual business activities because they are consensus standards developed by working task
force groups. These groups are comprised of subject matter experts from the industry
and government in the following fields: blowout preventer equipment, cementing, and
well design. Any information and recordkeeping produced during the conduct of
operations or activities performed under those standards, therefore, do not count as new
or additional IC burdens.
The rulemaking clarifies requirements, but does not change the hour burdens in 30
CFR 250, subpart O (1010-0128, expiration 11/30/2012). This rulemaking also
references, but does not change, the requirements and burdens in 30 CFR 250, subpart Q
(1010-0142, expiration 11/30/2010). However, the rule does change and add new
requirements to those already approved for 30 CFR 250, subparts D, E, and F, as
74
•
explained in the following paragraphs.
The current regulations on Oil and Gas Drilling Operations and associated IC are
located in 30 CFR 250, subpart D. The OMB approved the IC burden of the current
subpart D regulations under control number 1010-0141 (expiration 11/30/2011). This
interim final rule expands the current regulatory requirements and adds new requirements
that pertain to subsea and surface BOPS, well casing and cementing, secondary
intervention, unplanned disconnects, recordkeeping, well completion, and well plugging
(+24,144 burden hours).
The current regulations on Oil and Gas Well -Completion Operations and associated
IC are located in 30 CFR 250, subpart E. The OMB approved the IC burden of the
current subpart E regulations under control number 1010-0067 (expiration 12/31/2010).
This interim final rule adds new regulatory requirements to this subpart that pertain to
subsea and surface BOPS, secondary intervention, and well -completions (+ 4,669 burden
hours).
The current regulations on Oil and Gas Well-Workover Operations and associated IC
are located in 30 CFR 250, subpart F. The OMB approved the IC burden of the current
subpart F regulations under control number 1010-0043 (expiration 12/31/2010). This
interim final rule adds new regulatory requirements to this subpart that pertain to subsea
and surface BOPs, secondary intervention, unplanned disconnects, and well -workers
(+15,918 burden hours).
When this rulemaking becomes effective, the additional 30 CFR 250, subparts D, E,
and F paperwork burdens will be incorporated into their respective primary collections;
1010-0141, 1010-0067, and 1010-0043, respectively.
75
•
•
The following table provides a breakdown of the new burdens.
Citation
Reporting & Recordkeeping
Hour
Average No.
Annual
30 CFR 250
Requirement
Burden
of Annual
Burden
Responses
Hours
Subpart D
408, 409; 410-
Apply for permit to drill/revised
6
MMS-123
4,200
418; 420(a)(6);
APD that includes any/all supporting
700
423(b)(3), (c)(1);
documentation/evidence [test
4490), (k)(1);
results, calculations, verifications,
plus various
procedures, criteria, qualifications,
references in
etc.] and requests for various
subparts A, B,
approvals required in subpart D
D, E, H, P, Q.
(including §§ 250.423, 424, 427,
432, 442(c), 447, 448(c), 4490), (k),
451(g), 456(a)(3), (f), 460,
490(c)(1), (2)) and submitted via
Form MMS-123 (Application for
Permit to Drill).
416(g)(2)
Provide 24 hour advance notice of
10 mins.
6 notifications
1
location of shearing ram tests or
inspections; allow BOEMRE access to
witness testing, inspections and
information verification.
420(b)(3)
Submit dual mechanical barrier
30 mins.
700
350
documentation after installation.
submissions
423(a)
Request approval of other pressure
Burden covered under 1010-
0
casing test pressures per District
0141.
Manager.
423(b)(4), (c)(2)
Perform pressure casing test;
30 mins.
700 drilling
1,750
document results and make available
ops x 5 tests
to BOEMRE upon request.
per cps =
3,500 tests
442(c)
Request alternative method for the
Burden covered under 1010-
0
accumulators stem.
0141.
442(h)
Label all functions on allpanels;
30 mins.
30 panels
15
442(i)
Develop written procedures for
4
30 procedures
120
management system for operating the
BOP stack and LMRP.
4420)
Establish minimum requirements for
Burden covered under 1010-
0
authorized personnel to operate BOP
0128.
equipment; require training.
446(a)
Document BOP maintenance and
1
105 rigs
105
inspection procedures used; record
results of BOP inspections and
maintenance actions; maintain
records for 2 years; make available to
BOEMRE upon request.
449; 450; 467
Function test annular and rams;
Burden covered under 1010-
0
document results every 7 days
0141.
between BOP tests (biweekly). Note:
art of BOP test.
76
•
•
•
Citation
Reporting & Recordkeeping
Hour
Average No.
Annual
30 CFR 250
Requirement
Burden
of Annual
Burden
Responses
Hours
4490)(2)
Test all ROV intervention functions
10
110 wells
1,100
on your subsea BOP stack; document
all test results; make available to
BOEMRE upon request.
449(k)(2)
Function test autoshear and deadman
30 mins.
110 wells
55
on your subsea BOP stack during
stump test; document all test results;
make available to BOEMRE upon
request.
456(i)
Record results of drilling fluid tests
Burden covered under 10 10-
0
in drillin report.
0141.
4560)
Submit detailed step by step
2
110 wells
220
procedures describing displacement
of fluids with your APD/APM [this
submission obtains District Manager
approval].
460; 465; 4490),
Submit revised plans, changes,
4
MMS-124
16,228
(k)(1); 516(d)(8),
well/drilling records, procedures,
4,057
(d)(9); 616(h)(1),
certifications that include any/all
(2); plus various
supporting documentation etc.,
references in
submitted on Form MMS-124
subparts A, D, E,
(Application for Permit to Modify).
F, H, P, and Q
Subtotal
9,458
24,144
responses
hours
Subpart E
516(d)(8)
Submit test procedures with your
Burden covered under 10 10-
0
APM for approval.
0141.
516(d)(8)
Function test ROV interventions on
10
110 wells
1,100
your subsea BOP stack; document al I
test results; make available to
BOEMRE upon request.
516(d)(9)
Function test autoshear and deadman
30 mins.
1,048
524
on your subsea BOP stack during
completions
stump test; document all test results;
make available to BOEMRE upon
request.
516(g)(1)
Document the procedures used for
7 days x
105 rigs / once
2,940
BOP inspections; record results;
12 hrs/
every 3 years
maintain records for 2 years; make
day = 84
= 35 per year
available to BOEMRE upon request.
516(g)(2)
Request alternative method to inspect
Burden covered under 10 10-
0
a marine riser.
0067.
516(h)
Document the procedures used for
1
105 rigs
105
BOP maintenance; record results;
maintain records for 2 years; make
available to BOEMRE upon request.
77
•
•
Citation
Reporting & Recordkeeping
Hour
Average No.
Annual
30 CFR 250
Requirement
Burden
of Annual
Burden
Responses
Hours
Subtotal
1,298
4,669 hours
responses
Subpart F
616(h)(1)
Test all ROV intervention functions
10 hours
1,226
12,260
on your subsea BOP stack; document
workovers
all test results; make available to
BOEMRE upon request.
616(h)(2)
Function test autoshear and deadman
30 mins.
1,226
613
on your subsea BOP stack during
workovers
stump test; document all test results;
make available to BOEMRE upon
request.
617(a)(1)
Document the procedures used for
7 days x
105 rigs / once
2,940
BOP inspections; record results;
12 hrs/
every 3 years
maintain records for 2 years; make
day = 84
= 35 per year
available to BOEMRE upon request.
617(a)(2)
Request approval to use alternative
Burden covered under 1010-
0
method to inspect a marine riser.
0067.
617(b)
Document the procedures used for
1
105 rigs
105
BOP maintenance; record results;
maintain records for 2 years; make
available to BOEMRE upon request.
Subtotal
2,592
15,918 hours
responses
Subpart Q
1712(f), (g);
Submit with your APM,
Burden covered under 1010-
0
1721(h)
archaeological and sensitive
0141.
biological features; Registered
Professional Engineer certification.
1721(e)
Identify and report subsea wellheads,
USCG requirements.
0
casing stubs, or other obstructions.
Total
13,348
44,731
Responses
Hours
BOEMRE plans to follow this interim final rule with a request for a standard, 3-year
approval by OMB. The request will be processed under OMB's normal clearance
procedures in accordance with the provisions of OMB regulation 5 CFR 1320.10. To
facilitate processing of the normal clearance submission to OMB, BOEMRE invites the
general public to comment on: (1) Whether this collection of information is necessary
• for the proper performance of BOEMRE's functions, including whether the information
78
. has practical utility; (2) the accuracy of the estimates of the burden of the information
collection, including the validity of the methodologies and assumptions used; (3) ways to
enhance the quality, utility, and clarity of the information to be collected; (4) ways to
minimize the burden of the information collection on respondents, including through the
use of automated collection techniques or other forms of information technology; and (5)
estimates of capital or start up costs, and costs of operation, maintenance and purchase of
services to provide the information.
An agency may not conduct or sponsor, and you are not required to respond to, a
collection of information unless it displays a currently valid OMB control number. The
public may comment, at any time, on the accuracy of the IC burden in this rule and may
submit any comments to the Department of the Interior; Bureau of Ocean Energy
Management, Regulation and Enforcement; Attention: Regulations and Standards
Branch; Mail Stop 4024; 381 Elden Street; Herndon, Virginia 20170-4817.
National Environmental Policy Act of 1969
We have prepared an environmental assessment to determine whether this rule will
have a significant impact on the quality of the human environment under the National
Environmental Policy Act of 1969. This rule does not constitute a major Federal action
significantly affecting the quality of the human environment. A detailed statement under
the National Environmental Policy Act of 1969 is not required because we reached a
Finding of No Significant Impact. A copy of the Environmental Assessment can be
viewed at www.Regulations.gov (type in "environmental assessment" for the document
type and use the keyword/ID `BOEM-2010-0034").
Data Quality Act
i
79
• In developing this rule, we did not conduct or use a study, experiment, or survey
requiring peer review under the Data Quality Act (Pub. L. 106-554, app. C § 515, 114
Stat. 2763, 2763A-153-154).
Effects on the Energy Supply (E.O. 13211)
This rule is a significant rule and is subject to review by the Office of Management
and Budget under E.O. 12866. The rule does have an effect on energy supply,
distribution, or use because its provisions may delay development of some OCS oil and
gas resources. The delay stems from the extra drill time and cost imposed on new wells
which will somewhat slow exploration and development operations. We estimate an
average delay of 2 days and cost of $1.42 million for most deepwater wells in the GOM.
Increased imports or inventory drawdowns should compensate for most of the delay
or reduction in domestic production. The recurring costs imposed on new drilling by this
rule are very small (2 percent) relative to the cost of drilling a well in deepwater. In view
of the high risk -reward associated with deepwater exploration in general, we do not
expect this small regulatory surcharge from this rule to result in meaningful reduction in
discoveries. Thus, we expect the net change in supply associated with this rule will cause
only a slight increase in oil and gas prices relative to what they otherwise would have
been. Normal volatility in both oil and gas market prices overshadow these rule related
price effects, so we consider this an insignificant effect on energy supply and price.
Clarity of this Regulation
We are required by E.O. 12866, E.O. 12988, and by the Presidential Memorandum of
June 1, 1998, to write all rules in plain language. This means that each rule we publish
must:
Ll
OM
• a. Be logically organized;
b. Use the active voice to address readers directly;
c. Use clear language rather than jargon;
d. Be divided into short sections and sentences; and
e. Use lists and tables wherever possible.
If you feel that we have not met these requirements, send us comments by one of the
methods listed in the "ADDRESSES" section. To better help us revise the rule, your
comments should be as specific as possible. For example, you should tell us the numbers
of the sections or paragraphs that you find unclear, which sections or sentences are too
long, the sections where you feel lists or tables would be useful, etc.
Public Availability of Comments
Before including your address, phone number, email address, or other personal
identifying information in your comment, you should be aware that your entire
comment —including your personal identifying information —may be made publicly
available at any time. While you can ask us in your comment to withhold your personal
identifying information from public review, we cannot guarantee that we will be able to
do so.
•
81
• Appendix A
BOEMRE Response to the Deepwater Horizon Event and Resulting Oil Spill
I. Description
On April 20, 2010, the crew of the Transocean drilling rig Deepwater Horizon was
preparing to temporarily abandon BP's discovery well at the Macondo prospect, 52 miles
from shore in 4,992 feet of water in the GOM. An explosion and subsequent fire on the
rig caused 11 fatalities and several injuries. The rig sank 2 days later, resulting in an
uncontrolled release of oil that was declared a spill of national significance.
II. Status of BOEMRE/USCG Joint Investigation
The DOI and USCG are undertaking a joint investigation into the causes of the
explosions and fire on the Deepwater Horizon. This joint investigation includes members
of BOEMRE and the USCG and involves issuing subpoenas for documents and
testimony, obtaining expert analyses of data and reports, holding public hearings, calling
witnesses, and taking any other steps necessary to determine the cause of the spill. The
purpose of this joint investigation is to develop conclusions about the cause and
recommendations for preventing a similar event. The facts collected at the public
hearings, along with the lead investigators' conclusions and recommendations, will be
forwarded to USCG Headquarters and BOEMRE for approval. Once approved, the final
investigative report will be made available to the public and the media. The team has
been given 9 months, from the date of the convening order (April 27, 2010), to submit the
final report.
III. DOI and BOEMRE actions
In response to the Deepwater Horizon event, DOI and BOEMRE have taken several
• actions, as outlined below. Numerous other investigations and reviews have been
commenced, including an investigation by the DOI Safety Oversight Board; an
investigation by the President's National Commission on the BP Deepwater Horizon Oil
Spill and Offshore Drilling; the USCG incident Specific Preparedness Review; a review
by the National Academy of Engineering; a review by the U.S. Chemical Safety Board;
and others. This Appendix addresses only BOEMRE actions. These are as follows:
1. Issued a Joint Safety Alert with USCG on April 30, 2010.
2. Published the Safety Measures Report on May 27, 2010, at the request of the
President.
3. Issued National NTL No. 2010-N05, "Increased Safety Measures for Energy
Development on the OCS," to implement the immediate recommendations from the
Safety Measures Report.
4. Issued National NTL No. 2010-N06, "Information Requirements for Exploration
Plans, Development and Production Plans, and Development Operations Coordination
Documents on the OCS."
5. Implemented Secretarial Decision dated July 12, 2010, ordering the suspensions of
drilling activities that use a subsea BOP stack and drilling from floating facilities with a
surface BOP stack.
6. Held public meetings to collect information and views about deepwater drilling
safety reforms, blowout containment, and oil spill response.
1. Joint USCG-BOEMRE Safety Alert
On April 30, 2010, USCG and BOEMRE issued a National Safety Alert No. 2
concerning the Deepwater Horizon event and resulting oil spill. BOEMRE and the
83
0 USCG included the following safety recommendations to operators and drilling
contractors:
(1) Examine all well control equipment (both surface and subsea) currently being
used to ensure that it has been properly maintained and is capable of shutting in the well
during emergency operations. Ensure that the ROV hot -stabs are function -tested and are
capable of actuating the BOP.
(2) Review all rig drilling/casing/completion practices to ensure that well control
contingencies are not compromised at any point while the BOP is installed on the
wellhead.
(3) Review all emergency shutdown and dynamic positioning procedures that
interface with emergency well control operations.
is (4) Inspect lifesaving and firefighting equipment for compliance with Federal
requirements.
(5) Ensure that all crew members are familiar with emergency/firefighting
equipment, as well as participate in an abandon ship drill. Operators are reminded that
the review of emergency equipment and drills should be conducted after each crew
change out.
(6) Exercise emergency power equipment to ensure proper operation.
(7) Ensure that all personnel involved in well operations are properly trained and
capable of performing their tasks under both normal drilling and emergency well control
operations.
2. Safety Measures Report
a. Summary
84
iOn April 30, 2010, the President ordered the Secretary of the Interior to conduct a
thorough review of this event and to report, within 30 days, on what, if any, additional
precautions and technologies should be required to improve the safety of oil and gas
exploration and production operations on the OCS. The Safety Measures Report was
presented to the President on May 27, 2010. A copy of the report is available at:
hU://www.doi.gov/news/l2ressreleases/loader.cfm?csModule=security/getfile&Pa eg ID=
33646.
The Safety Measures Report was developed without the benefit of the findings from
the ongoing investigations into the root causes of the explosions and fire on the
Deepwater Horizon and the resulting oil spill. In the coming months, those investigations
will likely suggest refinements to some of this report's recommendations, as well as
additional safety measures.
The Safety Measures Report includes a history of OCS production, spills, and
blowouts; a review of the existing U.S. regulatory and enforcement structure; a survey of
other countries' regulatory approaches; and a summary of existing BOEMRE-sponsored
studies on technologies that could reduce the risk of blowouts. The report examines all
aspects of drilling operations, including equipment, procedures, personnel management,
and inspections and verification in an effort to identify safety and environmental
protection measures that would reduce the risk of a catastrophic event. In particular, this
report examines several issues highlighted by the Deepwater Horizon event regarding
operational and personnel safety while conducting drilling operations in deepwater
environments.
The Safety Measures Report includes a number of recommendations to improve the
85
• safety of oil and gas drilling operations on the OCS. These recommendations address:
• Well -control and well abandonment operations;
• Specific requirements for devices, such as BOPS and their testing;
• Industry practices;
• Worker training;
• Inspection protocol and operator oversight; and
• The responsibility of the Department for safety and enforcement.
The draft recommendations were peer reviewed by seven experts identified by the
National Academy of Engineering.
b. Implementation teams To inform the efforts related to implementation of some
of the recommendations from the Safety Measures Report, the DOI Safety Oversight
0 Board Report, the recommendations to be developed by the President's bipartisan
•
National Commission and other investigative and reviewing bodies, DOI is establishing
Department -led implementation teams. These teams, initially described as "strike teams"
in the Safety Measures Report, will evaluate various issues, both highly technical and
non -technical.
The implementation teams will seek input as appropriate from academia, industry,
and other technical experts and stakeholders. They will develop and present their
recommendations for further actions to address additional environmental protection and
safety measures. The Department may use the recommendations from these
implementation teams to:
(1) Inform future rulemaking,
(2) Develop internal policy for inspections and enforcement of regulations,
MM
0 (3) Identify future research needs.
3. NTL No. 2010-NO5 - Increased Safety Measures for Energy Development on the
OCS.
The NTL No. 2010-NO5, "Increased Safety Measures for Energy Development on the
OCS," addressed the recommendations from the Safety Measures Report that warranted
immediate implementation. The link to this NTL is:
http://www.gomr.boemre.gov/homepg/regulate/regs/ntls/20I ONTLs/ 10-nO5.pdf.
BOEMRE issued this NTL on June 8, 2010, as a result of the Deepwater Horizon
event. The NTL addresses the recommendations in the report to the President entitled,
"Increased Safety Measures for Energy Development on the Outer Continental Shelf'
dated May 27, 2010, and details under then -existing regulations the requirements lessees
and operators must meet to operate on the OCS. Following are the specific items
included in the NTL:
Operators are required to:
• Verify compliance with existing regulations and Safety Alert issued on April 30,
2010.
• Submit BOP and well control system configuration information for the drilling rig
that was being used.
e Recertify all BOP equipment before resuming drilling.
• Have documentation showing that the BOP has been maintained according to the
regulations at 30 CFR 250.446(a). The operators are required to maintain records
and make them available upon request.
87
• Obtain independent third party verification that the BOP stack is designed for the
specific equipment on the rig and compatible with the specific well location, well
design, and well execution plan; the BOP stack has not been compromised or
damaged from previous service; and the BOP stack will operate in the conditions
in which it will be used.
• Have a secondary control system with ROV intervention capabilities, including
the ability to close one set of blind -shear rams and one set of pipe rams and
unlatch the LMRP.
• Have an emergency shut-in system in the event that you lose power to the BOP
stack, have an unplanned disconnection of the riser from the BOP stack, or
experience another emergency situation.
0 • Function test the hot stabs that would be used to interface with the ROV
intervention panel during the stump test.
• Obtain an independent third party verification that provides sufficient information
showing that the blind -shear rams installed in the BOP stack are capable of
shearing the drill pipe in the hole under maximum anticipated surface pressures.
• If the blind -shear rams or casing shear rams are activated in a well control
situation in which pipe or casing was sheared, operators must inspect and test the
BOP stack and its components, after the situation is fully controlled.
• Have all well casing designs and cementing program/procedures certified by a
Professional Engineer, verifying the casing design is appropriate for the purpose
for which it is intended under expected wellbore conditions.
•
0 • Submit the relevant information discussed in the NTL prior to commencing those
operations, and drilling may not commence without BOEMRE approval.
4. NTL No. 2010-N06 - Information Requirements for Exploration Plans,
Development and Production Plans, and Development Operations Coordination
Documents on the OCS.
The link to this NTL is:
http://www.gomr.boemre.gov/homepg/regulate/regs/ntls/2010NTLs/ 10-nO6.pdf.
BOEMRE issued this NTL on June 18, 2010. This NTL provides guidance to lessees
and operators regarding the blowout and oil spill information required in the exploration
and development plan documents submitted to BOEMRE, including:
A blowout scenario as required by 30 CFR 250.213(g) and 250.243(h), including:
Highest volume of liquid Hydrocarbons;
Estimated flow rate, total volume, and maximum duration;
Potential for the well to bridge over;
Likelihood for surface intervention to stop the blowout;
Availability of a rig to drill a relief well;
Time frame to drill a relief well.
A description of the assumptions and calculations used to determine the volume of
the worst case discharge scenario, including:
Well design;
Reservoir characteristics;
Fluid characteristics;
Pressure, volume, and temperature characteristics;
• Analog reservoir assumptions;
Supporting calculations and models used in determining worst case scenario.
5. Secretarial Decision suspending drilling activities that use subsea BOP stacks and
drilling from floating facilities with a surface BOP stack.
On July 12, 2010, the Secretary issued a decision directing BOEMRE to suspend the
drilling of wells using subsea BOPS or surface BOPS on floating facilities, and to cease
approval of pending and future applications for permits to drill using subsea BOPS or
surface BOPS on floating facilities. These directives apply in the GOM and Pacific
regions through November 30, 2010, subject to modification if the Secretary determines
that the significant threats to life, property, and the environment set forth in his decision
have been sufficiently addressed. This includes additional information about the causes
is
of the Deepwater Horizon Oil Spill. Several investigations and reviews are being
undertaken to identify the root causes of the disaster, including a joint BOEMRE-USCG
•
investigation, a review by the NAE, on -going Congressional inquiries, and the National
Commission on the BP Deepwater Horizon Oil Spill and Offshore Drilling (Presidential
Commission). The results of these will better inform DOI decision -making and longer -
term rulemaking.
Following this decision, on July 12, 2010, BOEMRE issued suspension orders of
most deepwater drilling operations on the OCS through November 30, 2010. BOEMRE
stopped approval of pending and future deepwater drilling applications in the GOM and
Pacific regions.
6. Held public meetings to collect information and views about deepwater drilling
safety reforms, blowout containment, and oil spill response.
.E
0 As directed by the Secretary in the Decision of July 12, 2010, the BOEMRE Director
led a series of public meetings to collect information and views about deepwater drilling
safety reforms, blowout containment, and oil spill response. The Director solicited input
from the general public, state, and local leaders, experts from academia, the
environmental community, and the oil and gas industry. The link to the Public Forums
on Offshore Drilling is: http://www.boemre.izov/forums/. The webpage provides
information and presentations from each meeting. The meetings were held in August and
September in the following cities:
New Orleans, Louisiana
Mobile, Alabama
Pensacola, Florida
• Santa Barbara, California
Anchorage, Alaska
Houston, Texas
Biloxi, Mississippi
Lafayette, Louisiana.
List of Subjects in 30 CFR Part 250:
Administrative practice and procedure, Continental shelf, Incorporation by reference,
Oil and gas exploration, Public lands --mineral resources, Public lands--rights-of-way,
Reporting and recordkeeping requirements.
October 1, 2010
Dated. Wilma A. Lewis
Assistant Secretary — Land and Minerals Management.
91
. For the reasons stated in the preamble, under the authority of 43 U.S.C. 1334 and
Section 2 or Reorganization Plan No.3 of 1950, 64 Stat. 1262, as amended, the Bureau of
Ocean Energy Management, Regulation and Enforcement (BOEMRE) is amending 30
CFR chapter II as follows:
Title 30 -- MINERAL RESOURCES
CHAPTER II -- BUREAU OF OCEAN ENERGY MANAGEMENT, REGULATION
AND ENFORCEMENT, DEPARTMENT OF THE INTERIOR
PART 250—OIL AND GAS AND SULPHUR OPERATIONS IN THE OUTER
CONTINENTAL SHELF
1. The authority citation for part 250 continues to read as follows:
Authority: 31 U.S.C. 9701, 43 U.S.C. 1334.
• 2. Amend § 250.198 by:
a. Adding a new paragraph (a)(3),
b. Revising paragraph (h)(63), and
c. Adding new paragraph (h)(79) to read as follows:
§ 250.198 Documents incorporated by reference.
(3) The effect of incorporation by reference of a document into the regulations in
this part is that the incorporated document is a requirement. When a section in this part
incorporates all of a document, you are responsible for complying with the provisions of
that entire document, except to the extent that section provides otherwise. When a
section in this part incorporates part of a document, you are responsible for complying
with that part of the document as provided in that section. If any incorporated document
92
• uses the word should, it means must for purposes of these regulations.
(h) * * *
(63) API RP 53, Recommended Practices for Blowout Prevention Equipment
Systems for Drilling Wells, Third Edition, March 1997; reaffirmed September 2004,
Order No. G53003; incorporated by reference at § 250.442(c); § 250.446(a);
§ 250.516(g)(1); §250.516(h); and § 250.617(a)(1), and (b);
* * * * *
(79) API RP 65—Part 2, Isolating Potential Flow Zones During Well Construction;
First Edition, May 2010; Product No. G65201; incorporated by reference at § 250.415(f).
. 3. Amend § 250.415 as follows:
a. Revise paragraphs (c), (d), and (e)(2), and
b. Add new paragraph (f) to read as follows:
§ 250.415 What must my casing and cementing programs include?
•
(c) Type and amount of cement (in cubic feet) planned for each casing string;
(d) * * * Your program must provide protection from thaw subsidence and
freezeback effect, proper anchorage, and well control;
(e) *
(2) An "area known to contain a shallow water flow hazard" is a zone or geologic
formation for which drilling has confirmed the presence of shallow water flow; and
(f) A written description of how you evaluated the best practices included in API RP
93
• 65—Part 2, Isolating Potential Flow Zones During Well Construction (incorporated by
reference as specified in § 250.198). Your written description must identify the
mechanical barriers and cementing practices you will use for each casing string
(reference API RP 65—Part 2, Sections 3 and 4).
4. Amend § 250.416 by revising paragraphs (d) and (e) and adding new paragraphs
(f) and (g) to read as follows:
§ 250.416 What must I include in the diverter and BOP descriptions?
(d) A schematic drawing of the BOP system that shows the inside diameter of the
BOP stack, number and type of preventers, all control systems and pods, location of
choke and kill lines, and associated valves;
(e) Independent third party verification and supporting documentation that show the
blind -shear rams installed in the BOP stack are capable of shearing any drill pipe in the
hole under maximum anticipated surface pressure. The documentation must include test
results and calculations of shearing capacity of all pipe to be used in the well including
correction for MASP;
(f) When you use a subsea BOP stack, independent third party verification that
shows:
(1) the BOP stack is designed for the specific equipment on the rig and for the
specific well design;
(2) The BOP stack has not been compromised or damaged from previous service;
(3) The BOP stack will operate in the conditions in which it will be used; and
94
• (g) The qualifications of the independent third party referenced in paragraphs (e) and
(f) of this section:
(1) The independent third party in paragraph (e) in this section must be a technical
classification society; an API -licensed manufacturing, inspection, or certification firm; or
a licensed professional engineering firm capable of providing the verifications required
under this part. The independent third party must not be the original equipment
manufacturer (OEM).
(2) You must:
(i) Include evidence that the firm you are using is reputable, the firm or its employees
hold appropriate licenses to perform the verification in the appropriate jurisdiction, the
firm carries industry -standard levels of professional liability insurance, and the firm has
• no record of violations of applicable law.
(ii) Ensure that an official representative of BOEMRE will have access to the
•
location to witness any testing or inspections, and verify information submitted to
BOEMRE. Prior to any shearing ram tests or inspections, you must notify the District
Manager at least 24 hours in advance.
5. Amend § 250.418 as follows:
a. Revise paragraph (g),
b. Redesignate paragraph (h) as paragraph 0), and
c. Add new paragraphs (h) and (i) to read as follows:
§ 250.418 What additional information must I submit with my APD?
95
• (g) A request for approval if you plan to wash out or displace some cement to
facilitate casing removal upon well abandonment;
(h) Certification of your casing and cementing program as required in
§ 250.420(a)(6);
(i) Description of qualifications required by § 250.416(f) of any independent third
party; and
6. Amend § 250.420 as follows:
a. Revise paragraphs (a)(4) and (a)(5),
b. Add new paragraph (a)(6),
c. Add new paragraph (b)(3)to read as follows:
• § 250.420 What well casing and cementing requirements must I meet?
(a) *
(4) Protect freshwater aquifers from contamination;
(5) Support unconsolidated sediments; and
(6) Include certification signed by a Registered Professional Engineer that there will
be at least two independent tested barriers, including one mechanical barrier, across each
flow path during well completion activities and that the casing and cementing design is
appropriate for the purpose for which it is intended under expected wellbore conditions.
The Registered Professional Engineer must be registered in a State in the United States.
Submit this certification with your APD (Form MMS-123).
(b) *
0
• (3) For the final casing string (or liner if it is your final string), you must install dual
mechanical barriers in addition to cement, to prevent flow in the event of a failure in the
cement. These may include dual float valves, or one float valve and a mechanical barrier.
You must submit documentation to BOEMRE 30 days after installation of the dual
mechanical barriers.
7. Revise § 250.423 to read as follows:
§ 250.423 What are the requirements for pressure testing casing?
(a) The table in this section describes the minimum test pressures for each string of
casing. You may not resume drilling or other down -hole operations until you obtain a
satisfactory pressure test. If the pressure declines more than 10 percent in a 30-minute
• test, or if there is another indication of a leak, you must re -cement, repair the casing, or
run additional casing to provide a proper seal. The District Manager may approve or
require other casing test pressures.
Casing type
Minimum test pressure
(1) Drive or Structural,
Not required.
(2) Conductor,
200 psi.
(3) Surface, Intermediate, and Production,
1 70 percent of its minimum internal yield.
(b) You must ensure proper installation of casing or liner in the subsea wellhead or
liner hanger.
(1) You must ensure that the latching mechanisms or lock down mechanisms are
engaged upon installation of each casing string or liner.
97
• (2) You must perform a pressure test on the casing seal assembly to ensure proper
installation of casing or liner. You must perform this test for the intermediate and
production casing strings or liner.
(3) You must submit for approval with your APD, test procedures and criteria for a
successful test.
(4) You must document all your test results and make them available to BOEMRE
upon request.
(c) You must perform a negative pressure test on all wells to ensure proper casing
installation. You must perform this test for the intermediate and production casing
strings.
(1) You must submit for approval with your APD, test procedures and criteria for a
• successful test.
(2) You must document all your test results and make them available to BOEMRE
upon request.
8. Amend § 250.442 by revising the section heading and the section to read as
follows:
§ 250.442 What are the requirements for a subsea BOP system?
When you drill with a subsea BOP system, you must install the BOP system before
drilling below the surface casing. The District Manager may require you to install a
subsea BOP system before drilling below the conductor casing if proposed casing setting
depths or local geology indicate the need. The table in this paragraph outlines your
requirements.
When drilling with a subsea BOP system, you
must:
Additional requirements.
a) Have at least four remote -controlled,
You must have at least one annular BOP, two
•
When drilling with a subsea BOP system, you
Additional requirements.
must:
hydraulically operated BOPS.
BOPS equipped with pipe rams, and one BOP
equipped with blind -shear rams. The blind -shear
rams must be capable of shearing any drill pipe in
the hole under maximum anticipated surface
pressures.
(b) Have an operable dual -pod control system to
ensure proper and independent operation of the
BOP system.
(c) Have an accumulator system to provide fast
The accumulator system must meet or exceed the
closure of the BOP components and to operate all
provisions of Section 13.3, Accumulator
critical functions in case of a loss of the power
Volumetric Capacity, in API RP 53, Recommended
fluid connection to the surface.
Practices for Blowout Prevention Equipment
Systems for Drilling Wells (incorporated by
reference as specified in § 250.198). The District
Manager may approve a suitable alternate method.
(d) Have a subsea BOP stack equipped with
At a minimum, the ROV must be capable of
remotely operated vehicle (ROV) intervention
closing one set of pipe rams, closing one set of
capability.
blind -shear rams and unlatching the LMRP.
(e) Maintain an ROV and have a trained ROV
The crew must be trained in the operation of the
crew on each floating drilling rig on a continuous
ROV. The training must include simulator training
basis. The crew must examine all ROV related
on stabbing into an ROV intervention panel on a
well control equipment (both surface and subsea)
subsea BOP stack.
to ensure that it is properly maintained and
capable of shutting in the well during emergency
operations.
(f) Provide autoshear and deadman systems for
(1) Autoshear system means a safety system that is
dynamically positioned rigs.
designed to automatically shut in the wellbore in
the event of a disconnect of the LMRP. When the
autoshear is armed, a disconnect of the LMRP
closes the shear rams. This is considered a "rapid
discharge" system.
(2) Deadman System means a safety system that is
designed to automatically close the wellbore in the
event of a simultaneous absence of hydraulic
supply and signal transmission capacity in both
subsea control pods. This is considered a "rapid
discharge" system.
(3) You may also have an acoustics stem.
(g) Have operational or physical barrier(s) on
Incorporate enable buttons on control panels to
BOP control panels to prevent accidental
ensure two-handed operation for all critical
disconnect functions.
functions.
(h) Clearly label all control panels for the subsea
Label other BOP control panels such as hydraulic
BOP system.
control panel.
(i) Develop and use a management system for
The management system must include written
operating the BOP system, including the
procedures for operating the BOP stack and LMRP
prevention of accidental or unplanned disconnects
(including proper techniques to prevent accidental
of the system.
disconnection of these components) and minimum
knowledge requirements for personnel authorized
tooperate and maintain BOP components.
(j) Establish minimum requirements for
Personnel must have:
personnel authorized to operate critical BOP
(1) Training in deepwater well control theory and
equipment.
ractice according to the requirements of 30 CFR
• •
•
When drilling with a subsea BOP system, you
Additional requirements.
must:
250, subpart O; and
(2) A comprehensive knowledge of BOP hardware
and controls stems.
(k) Before removing the marine riser, displace the
You must maintain sufficient hydrostatic pressure
fluid in the riser with seawater.
or take other suitable precautions to compensate for
the reduction in pressure and to maintain a safe and
controlled well condition.
(1) Install the BOP stack in a glory hole when in
Your glory hole must be deep enough to ensure that
ice -scour area.
the top of the stack is below the deepest probable
ice -scour depth.
9. Amend § 250.446 by revising paragraph (a) to read as follows:
§ 250.446 What are the BOP maintenance and inspection requirements?
(a) You must maintain and inspect your BOP system to ensure that the equipment
functions properly. The BOP maintenance and inspections must meet or exceed the
provisions of Sections 17.10 and 18.10, Inspections; Sections 17.11 and 18.11,
Maintenance; and Sections 17.12 and 18.12, Quality Management, described in API RP
53, Recommended Practices for Blowout Prevention Equipment Systems for Drilling
Wells (incorporated by reference as specified in § 250.198). You must document the
procedures used, record the results of your BOP inspections and maintenance actions, and
make available to BOEMRE upon request. You must maintain your records on the rig
for 2 years or from the date of your last major inspection, whichever is longer;
10. Amend § 250.449, by revising paragraphs (h) and (i) and adding new paragraphs
0) and (k) to read as follows:
§ 250.449 What additional BOP testing requirements must 1 meet?
(h) Function test annular and ram BOPS every 7 days between pressure tests;
100
• (i) Actuate safety valves assembled with proper casing connections before running
casing;
0) Test all ROV intervention functions on your subsea BOP stack during the stump
test. You must also test at least one set of rams during the initial test on the seafloor.
You must submit test procedures with your APD or APM for District Manager approval.
You must:
(1) ensure that the ROV hot stabs are function tested and are capable of actuating, at
a minimum, one set of pipe rams and one set of blind -shear rams and unlatching the
LMRP; and
(2) document all your test results and make them available to BOEMRE upon
request;
• (k) Function test autoshear and deadman systems on your subsea BOP stack during
the stump test. You must also test the deadman system during the initial test on the
•
seafloor.
(1) You must submit test procedures with your APD or APM for District Manager
approval.
(2) You must document all your test results and make them available to BOEMRE
upon request.
11. Amend § 250.451 by adding new paragraph (i) to the table to read as follows:
§ 250.451 What must I do in certain situations involving BOP equipment or
systems?
If you encounter the following situation: Then you must ...
i You activate blind -shear rams or casing Retrieve, physically inspect, and conduct a full
101
•
shear rams during a well control situation, in
which pipe or casing is sheared.
pressure test of the BOP stack after the situation is
fully controlled.
12. Amend § 250.456 by:
a. Revising the last sentence in paragraph (i),
b. Redesignating paragraph (j) as (k), and
c. Adding a new paragraph (j) to read as follows:
§ 250.456 What safe practices must the drilling fluid program follow?
(i) * * * You must record the results of these tests in the drilling fluid report;
0) Before displacing kill -weight drilling fluid from the wellbore, you must obtain
prior approval from the District Manager. To obtain approval, you must submit with
your APD or APM your reasons for displacing the kill -weight drilling fluid and provide
• detailed step-by-step written procedures describing how you will safely displace these
fluids. The step-by-step displacement procedures must address the following:
(1) number and type of independent barriers that are in place for each flow path,
(2) tests you will conduct to ensure integrity of independent barriers,
(3) BOP procedures you will use while displacing kill weight fluids, and
(4) procedures you will use to monitor fluids entering and leaving the wellbore; and
* * * * *
13. Amend § 250.515 by adding new paragraphs (b)(5) and (e) to read as follows:
§ 250.515 Blowout prevention equipment.
(b) *
• When The minimum BOP stack must include
102
�J
(5) You use a subsea BOP stack The requirements in § 250.442(a) of this part.
(e) The subsea BOP system for well -completions must meet the requirements in
§ 250.442 of this part.
14. Amend § 250.516 by:
a. Revising (d)(6);
b. Adding new paragraphs (d)(8) and (d)(9); and
c. Revising paragraphs (g) and (h) to read as follows:
§ 250.516 Blowout preventer system tests, inspections, and maintenance.
* � x
(d) *
• (6) Pressure -test variable bore -pipe rams against all sizes of pipe in use, excluding
drill collars and bottom -hole tools;
(8) Test all ROV intervention functions on your subsea BOP stack during the stump
test. You must also test at least one set of rams during the initial test on the seafloor.
You must submit test procedures with your APM for District Manager approval. You
must:
(i) Ensure that the ROV hot stabs are function tested and are capable of actuating, at
a minimum, one set of pipe rams and one set of blind -$hear rams and unlatching the
LMRP;
(ii) Document all your test results and make them available to BOEMRE upon
0 request; and
103
• (9) Function test autoshear and deadman systems on your subsea BOP stack during
the stump test. You must also test the deadman system during the initial test on the
seafloor.
(i) You must submit test procedures with your APM for District Manager approval.
(ii) You must document all your test results and make them available to BOEMRE
upon request.
(g) BOP inspections. (1) You must inspect your BOP system to ensure that the
equipment functions properly. The BOP inspections must meet or exceed the provisions
of Sections 17.10 and 18.10, Inspections, described in API RP 53, Recommended
Practices for Blowout Prevention Equipment Systems for Drilling Wells (incorporated by
• reference as specified in § 250.198). You must document the procedures used, record the
results, and make them available to BOEMRE upon request. You must maintain your
•
records on the rig for 2 years or from the date of your last major inspection, whichever is
longer.
(2) You must visually inspect your BOP system and marine riser at least once each
day if weather and sea conditions permit. You may use television cameras to inspect this
equipment. The District Manager may approve alternate methods and frequencies to
inspect a marine riser.
(h) BOP maintenance. You must maintain your BOP system to ensure that the
equipment functions properly. The BOP maintenance must meet or exceed the
provisions of Sections 17.11 and 18.11, Maintenance; and Sections 17.12 and 18.12,
Quality Management, described in API RP 53, Recommended Practices for Blowout
104
• Prevention Equipment Systems for Drilling Wells (incorporated by reference as specified
in § 250.198). You must document the procedures used, record the results, and make
available to BOEMRE upon request. You must maintain your records on the rig for 2
years or from the date of your last major inspection, whichever is longer.
0
15. Amend § 250.615 by:
a. Adding new paragraph (b)(5),
b. Redesignating paragraphs (e) through (g) as (f) through (h), and
c. Adding new paragraph (e) to read as follows:
§ 250.615 Blowout prevention equipment.
(b)
When The minimum BOP stack must include
5) You use a subsea BOP stack The requirements in § 250.442 a of this part.
(e) The subsea BOP system for well-workover operations must meet the
requirements in § 250.442 of this part.
16. Amend § 250.616 by adding new paragraph (h) to read as follows:
§ 250.616 Blowout preventer system testing, records, and drills.
(h) Stump test a subsea BOP system before installation. You must:
(1) Test all ROV intervention functions on your subsea BOP stack during the stump
test. You must also test at least one set of rams during the initial test on the seafloor.
105
• You must submit test procedures with your APM for District Manager approval. You
must:
(i) Ensure that the ROV hot stabs are function tested and are capable of actuating, at
a minimum, one set of pipe rams and one set of blind -shear rams and unlatching the
LMRP;
(ii) Document all your test results and make them available to BOEMRE upon
request; and
(2) Function test autoshear and deadman systems on your subsea BOP stack during
the stump test. You must also test the deadman system during the initial test on the
seafloor. You must:
(i) Submit test procedures with your APM for District Manager approval.
is
(ii) Document the results of each test and make them available to BOEMRE upon
request.
(3) Use water to stump test a subsea BOP system. You may use drilling or
completion fluids to conduct subsequent tests of a subsea BOP system.
§§ 250.617 and 250.618 [Redesignated as §§ 250.618 and 250.619]
17. Redesignate §§ 250.617 and 250.618 to §§ 250.618 and 250.619, respectively.
18. Add new § 250.617 to read as follows:
§ 250.617 What are my BOP inspection and maintenance requirements?
(a) BOP inspections.
(1) You must inspect your BOP system to ensure that the equipment functions
properly. The BOP inspections must meet or exceed the provisions of Sections 17.10 and
18.10, Inspections, described in API RP 53, Recommended Practices for Blowout
106
• Prevention Equipment Systems for Drilling Wells (incorporated by reference as specified
in § 250.198). You must document the procedures used, record the results, and make
them available to BOEMRE upon request. You must maintain your records on the rig for
2 years or from the date of your last major inspection, whichever is longer.
(2) You must visually inspect your BOP system and marine riser at least once each
day if weather and sea conditions permit. You may use television cameras to inspect this
equipment. The District Manager may approve alternate methods and frequencies to
inspect a marine riser.
(b) BOP maintenance. You must maintain your BOP system to ensure that the
equipment functions properly. The BOP maintenance must meet or exceed the
provisions of Sections 17.11 and 18.11, Maintenance; and Sections 17.12 and 18.12,
• Quality Management, described in API RP 53, Recommended Practices for Blowout
Prevention Equipment Systems for Drilling Wells (incorporated by reference as specified
0
in § 250.198). You must document the procedures used, record the results, and make
them available to BOEMRE upon request. You must maintain your records on the rig for
2 years or from the date of your last major inspection, whichever is longer.
19. In §§ 250.1500:
a. Amend the definition of "Contractor and contract personnel" and the
definition of "Employee" by removing the phrase "well control or
production safety", and in its place add the phrase "well control,
deepwater well control, or production safety"; and
107
• b. Add definitions for "Deepwater well control", "Well completion/well
workover", Well control", and "Well servicing" in alphabetical order to
read as follows:
§ 250.1500 Definitions.
Deepwater well control means well control when you are using a subsea BOP system.
Well completion/well workover means those operations following the drilling of a
well that are intended to establish or restore production.
Well control means methods used to minimize the potential for the well to flow or
kick and to maintain control of the well in the event of flow or a kick during drilling, well
• completion, well workover, and well servicing operations.
Well servicing means snubbing, coiled tubing, and wireline operations.
•
§ 250.1501 [AMENDED]
20. In §§ 250.1501, remove the phrase "well control or production safety", and in its
place add the phrase "well control, deepwater well control, or production safety".
§ 250.1503 [AMENDED]
21. In §§ 250.1503:
a. Redesignating paragraphs (b) and (c) as paragraphs (c) and (d);
b. Amending paragraphs (a), (c)(1), (c)(3) and (d)(1) by removing the phrase
"well control or production safety", and in its place adding the phrase "well control,
deepwater well control, or production safety";
108
• c. Amend paragraph (a) by removing the phrase "well control and production
safety", and in its place adding the phrase "well control, deepwater well control, and
production safety"; and
d. Adding new paragraph (b) to read as follows:
§ 250.1503 What are my general responsibilities for training?
(b) If you conduct operations with a subsea BOP stack, your employees and contract
personnel must be trained in deepwater well control. The trained employees and contract
personnel must have a comprehensive knowledge of deepwater well control equipment,
practices, and theory.
§ 250.1506 [AMENDED]
• 22. In §§ 250.1506, amend paragraphs (a), (b), and (c) by removing the phrase "well
control or production safety", and in its place adding the phrase "well control, deepwater
•
well control, or production safety".
§ 250.1507 [AMENDED]
23. In §§ 250.1507, amend paragraphs (c) and (d) by removing the phrase "well
control and production safety", and in its place adding the phrase "well control,
deepwater well control, and production safety".
109
• 24. Amend § 250.1712 by,
a. Revising paragraph (e) and (f)(14); and
b. Adding new paragraph (g) to read as follows:
§ 250.1712 What information must I submit before I permanently plug a well or
zone?
(e) A description of the work;
(14) Your plans to protect archaeological and sensitive biological features, including
anchor damage during plugging operations, a brief assessment of the environmental
impacts of the plugging operations, and the procedures and mitigation measures you will
• take to minimize such impacts; and
(g) Certification by a Registered Professional Engineer of the well abandonment
design and procedures; that there will be at least two independent tested barriers,
including one mechanical barrier, across each flow path during abandonment activities;
and that the plug meets the requirements in the table in § 250.1715. The Registered
Professional Engineer must be registered in a State in the United States. You must
submit this certification with your APM (Form MMS-124).
25. Amend § 250.1721 by:
a. Revising paragraphs (e) and (g)(3), and
b. Adding new paragraph (h) to read as follows:
§ 250.1721 If I temporarily abandon a well that I plan to re-enter, what must I
do?
•
110
(e) Identify and report subsea wellheads, casing stubs, or other obstructions that
extend above the mud line according to U.S. Coast Guard (USCG) requirements;
(g) * * *
(3) A description of any remaining subsea wellheads, casing stubs, mudline
suspension equipment, or other obstructions that extend above the seafloor; and
(h) Submit certification by a Registered Professional Engineer of the well
abandonment design and procedures; that there will be at least two independent tested
barriers, including one mechanical barrier, across each flow path during abandonment
activities; and that the plug meets the requirements in the table in § 250.1715. The
• Registered Professional Engineer must be registered in a State in the United States. You
must submit this certification with your APM (Form MMS-124) required by § 250.1712.
[FR Doc. 2010-25256 Filed 10/07/2010 at 11:15 am; Publication Date: 10/14/2010]
111
• THE BUREAU OF OCEAN ENERGY MANAGEMENT,
REGULATION AND ENFORCEMENT
Office of Public Affairs
FACT SHEET
THE WORKPLACE SAFETY RULE
On Safety and Environmental Management Systems (SEMS)
The Bureau of Ocean Energy Management, Regulation and Enforcement (BOEM) will
submit to the Federal Register for publication a final Workplace Safety Rule requiring
offshore oil and gas operators to develop and maintain a Safety and Environmental
Management System (SEMS). A SEMS is a comprehensive management program for
identifying, addressing and managing operational safety hazards and impacts, with the
goal of promoting both human safety and environmental protection.
The Workplace Safety Rule covers all offshore oil and gas operations in Federal waters
and makes mandatory the currently voluntary practices in the American Petroleum
Institute's (API) Recommended Practice 75 (RP 75). A mandatory oil and gas SEMS
program will enhance the safety and environmental protection of oil and gas drilling
operations on the Outer Continental Shelf (OCS), particularly in light of the Deepwater
Horizon explosion.
BOEM was preparing to finalize the Workplace Safety Rule prior to the Deepwater
Horizon explosion. Following the explosion and resulting oil spill, BOEM continued to
carefully analyze the proposed rule, which proposed making mandatory the essential
components of RP 75. BOEM has determined that it agrees with comments from some
commenters urging BOEM to incorporate all of RP 75. BOEM intends to address
additional safety management system provisions considered appropriate in light of the
Deepwater Horizon oil spill in additional rulemakings in the near future.
BOEM believes finalizing this Workplace Safety Rule at this time has the following
benefits:
• It will provide oversight and enforcement of SEMS provisions. Although many
large operators on the OCS currently have a SEMS program, the voluntary nature
of the programs limits their effectiveness;
• It will impose the requirement for a SEMS program on all OCS operators;
• It will address human factors behind accidents not reached by current regulations;
and
• It will provide a flexible approach to systematic safety that can keep up with
evolving technologies.
The 13 elements of RP 75 that the Workplace Safety Rule makes mandatory are as
follows:
• General provisions: for implementation, planning and management review and
approval of the SEMS program.
• •
Safety and environmental information: safety and environmental information
needed for any facility, e.g. design data; facility process such as flow diagrams;
mechanical components such as piping and instrument diagrams; etc.
•
Hazards analysis: a facility -level risk assessment.
•
Management of change: program for addressing any facility or operational
changes including management changes, shift changes, contractor changes, etc.
•
Operating procedures: evaluation of operations and written procedures.
•
Safe work practices: manuals, standards, rules of conduct, etc.
•
Training: safe work practices, technical training — includes contractors.
•
Mechanical integrity: preventive maintenance programs, quality control.
•
Pre -startup review: review of all systems.
•
Emergency response and control: emergency evacuation plans, oil spill
contingency plans, etc.; in place and validated by drills.
•
Investigation of Incidents: procedures for investigating incidents, corrective
action and follow-up.
•
Audits: rule strengthens RP 75 provisions by requiring an audit every 4 years, to
an initial 2—year reevaluation; and then subsequent 3-year audit intervals.
•
Records and documentation: documentation required that describes all elements
of SEMS program.
•
2
4310-MR-P
DEPARTMENT OF THE INTERIOR
Bureau of Ocean Energy Management, Regulation and Enforcement
30 CFR Part 250
[Docket ID: BOEM-2010-00461
RIN 1010—AD15
Oil and Gas and Sulphur Operations in the Outer Continental Shelf —Safety and
Environmental Management Systems.
AGENCY: Bureau of Ocean Energy Management, Regulation and Enforcement
(BOEMRE), Interior.
ACTION: Final rule.
SUMMARY: This final rule establishes a new subpart under the Bureau of Ocean
Energy Management, Regulation and Enforcement (BOEMRE) regulations to require
operators to develop and implement Safety and Environmental Management Systems
(SEMS) for oil and gas and sulphur operations in the Outer Continental Shelf (OCS).
This rulemaking will incorporate in its entirety and make mandatory the American
Petroleum Institute's Recommended Practice 75, Development of a Safety and
Environmental Management Program for Offshore Operations and Facilities, with respect
to operations and activities under the jurisdiction of BOEMRE. This final rule will apply
to all OCS oil and gas and sulphur operations and the facilities under BOEMRE
jurisdiction including drilling, production, construction, well workover, well completion,
well servicing, and DOI pipeline activities. The importance of this final rule is
highlighted by the Deepwater Horizon event on April 20, 2010. Although the cause of
40
• 4310-M R-P
DEPARTMENT OF THE INTERIOR
Bureau of Ocean Energy Management, Regulation and Enforcement
30 CFR Part 250
(Docket ID: BOEM-2010-0046]
RIN 1010—AD15
Oil and Gas and Sulphur Operations in the Outer Continental Shelf —Safety and
Environmental Management Systems.
AGENCY: Bureau of Ocean Energy Management, Regulation and Enforcement
(BOEMRE), Interior.
ACTION: Final rule.
SUMMARY: This final rule establishes a new subpart under the Bureau of Ocean
• Energy Management, Regulation and Enforcement (BOEMRE) regulations to require
operators to develop and implement Safety and Environmental Management Systems
SE( MS) for oil and gas and sulphur operations in the Outer Continental Shelf (OCS).
This rulemaking will incorporate in its entirety and make mandatory the American
Petroleum Institute's Recommended Practice 75, Development of a Safety and
Environmental Management Program for Offshore Operations and Facilities, with respect
to operations and activities under the jurisdiction of BOEMRE. This final rule will apply
to all OCS oil and gas and sulphur operations and the facilities under BOEMRE
jurisdiction including drilling, production, construction, well workover, well completion,
well servicing, and DOI pipeline activities. The importance of this final rule is
highlighted by the Deepwater Horizon event on April 20, 2010. Although the cause of
0
• the event is presently under investigation, it further illustrates the importance of ensuring
safe operations on the OCS. BOEMRE believes that requiring operators to implement
SEMS will reduce the risk and number of accidents, injuries, and spills during OCS
activities.
DATE: Effective Date: This rule becomes effective on November 15, 2010. The
incorporation by reference of the publication listed in the regulation is approved by the
Director of the Federal Register as of November 15, 2010.
FOR FURTHER INFORMATION CONTACT: David Nedorostek, (703) 787-1029.
SUPPLEMENTARY INFORMATION: On May 22, 2006, the former Minerals
Management Service published an Advance Notice of Proposed Rulemaking (71 FR
29277), and then on June 17, 2009, BOEMRE (formerly MMS) published a Notice of
• Proposed Rulemaking in the Federal Register entitled "Safety and Environmental
Management Systems for Outer Continental Shelf Oil and Gas Operations" (74 FR
28639). The comment period for that proposed rule closed on September 15, 2009. In
response to several requests, BOEMRE issued a National Notice to Lessees and
Operators (NTL No. 2009-N05) on August 12, 2009, announcing a public meeting on
September 2, 2009, in New Orleans, Louisiana, to discuss the proposed rule.
Summary of the Final Rule
BOEMRE is incorporating by reference, and making mandatory, the American
Petroleum Institute's Recommended Practice for Development of a Safety and
Environmental Management Program for Offshore Operations and Facilities (API RP
2
•
• 75), Third Edition, May 2004, reaffirmed May 2008. This recommended practice,
including its appendices, constitutes a complete Safety and Environmental Management
System (SEMS) program. On May 22, 2006 BOEMRE published an Advance Notice of
Proposed Rulemaking (ANPR) in the Federal Register (71 FR 29277) related to requiring
a SEMS program. This was followed on June 17, 2009, by a Notice of Proposed
Rulemaking (NPR).
The ANPR discussed several options for implementing a SEMS program. One of
these options was a comprehensive safety and environmental management approach by
addressing all elements of API RP 75. API RP 75 consists of 13 sections, one of which is
a "General" section. This relates to the 12 elements identified in the ANPR and states the
overall principles for the SEMS program and establishes management's general
responsibilities for its success. This General element is critical to the successful
• implementation of the SEMS program in API RP 75, and BOEMRE is including it by
p p � g
incorporating by reference the entirety of API RP 75.
The NPR proposed regulatory text premised on the four critical elements of API RP
75 (hazards analysis, management of change, operating procedures, and mechanical
integrity). BOEMRE noted all elements of API RP 75 in the proposed rule, stating that a
SEMS program should be modeled after the requirements of API RP 75, but did not
propose to incorporate all elements of API RP 75. However, several comments
suggested that BOEMRE should incorporate by reference and require implementation of
all elements of API RP 75. BOEMRE has determined that for the SEMS program to be
most effective, the entirety of API RP 75 needs to included in the program and has
0
• required as much in the final rule. BOEMRE also believes that adoption of API RP 75 in
its entirety is consistent with the direction of the National Technology Transfer and
Advancement Act of 1996, which directs agencies, wherever possible, to adopt private
standards.
This final rule will therefore require the operator (a lessee, the owner or holder of
operating rights, or the designated operator) to integrate a comprehensive SEMS program
into the management of their OCS operations, thereby providing for the prevention of
waste and conservation of natural resources of the Outer Continental Shelf. In addition,
BOEMRE is highlighting certain requirements from API RP 75 and further describing
those requirements in the regulatory text to clarify compliance requirements. It is the
intent of this rule to hold the operator accountable for the overall safety of the offshore
facility, including ensuring that all contractors and subcontractors have safety policies
• and procedures in place that support the implementation of the operator's SEMS program
and align with the principles of managing safety set forth in API RP 75. Nothing in this
final rule shall affect the Coast Guard's authority and jurisdiction over vessels and
offshore facilities. This final rule will require all elements of API RP 75 as follows:
(1) General, with additional clarification in § 250,1909,
(2) Safety and Environmental Information, with additional clarification in
§ 250.1910,
(3) Hazards Analysis, with additional clarification in § 250.1911,
(4) Management of Change, with additional clarification in § 250.1912,
(5) Operating Procedures, with additional clarification in § 250.1913,
4
•
(6) Safe Work Practices, with additional clarification in § 250.1914,
(7) Training, with additional clarification in § 250.1915,
(8) Assurance of Quality and Mechanical Integrity of Critical Equipment,
(Mechanical Integrity), with additional clarification in § 250.1916,
(9) Pre -startup Review, with additional clarification in § 250.1917,
(10) Emergency Response and Control, with additional clarification in § 250.1918,
(11) Investigation of Incidents, with additional clarification in § 250.1919,
(12) Audit of Safety and Environmental Management Program Elements, (Auditing),
with additional clarification in §§ 250.1920, 1924, and 1925, and
(13) Records and Documentation, (Recordkeeping and Documentation), with
additional BOEMRE requirements in § 250.1928.
BOEMRE also carried over other provisions that were contained in the proposed rule.
Therefore, in implementing a comprehensive SEMS program that incorporates all of API
RP 75, the operator needs to include the following in its SEMS program:
(1) recordkeeping and documentation regarding specification of the amount of
time records are to be kept;
(2) clarification of the differences between hazards analysis (facility level) and
job safety analysis (task level);
(3) procedures to verify that contractors are conducting their activities in
accordance with the operator's SEMS program and an evaluation to ensure that
contractors have the skills and knowledge to perform their assigned duties,
(4) an independent third -party or your designated and qualified personnel must
0
5
• conduct all SEMS audits;
(5) audit documentation must be submitted to BOEMRE;
(6) other documentation to be made available to BOEMRE upon request;
(7) OCS performance measures data (Form MMS-131).
The following table provides a summary of the individual provisions and their
associated cost for implementation and annual maintenance of a SEMS program. No
costs are identified for implementation of a SEMS program by high activity operators
because all high activity operators currently have a SEMS program. Implementation
costs for moderate and low activity operators that have a partial SEMS program are lower
than those operators without a SEMS program.
Elements
Implementation
Implementation
Maintenance
Maintenance
Maintenance
(Moderate)
(Low)
(High)
(Moderate)
(Low)
Partial
Full
Partial
Full
$ 5,000
$ 50,000
$ 3,000
$ 2,000
General
$18,000
$ 18,000
$5,000
Safety and
$0
$ 22,000
$0
$ 8,000
$ 75,000
$ 12,000
$ 3,000
Environmental
Infonnation
Hazards
$0
$ 98,000
$0
$ 23,000
$ 300,000
$ 34,000
$14,000
Analysis
Management
$0
$ 29,000
$0
$ 18,000
$ 150,000
$ 21,000
$ 7,000
of Change
Operating
$0
$ 20,000
$0
$ 10,000
$ 100,000
$ 17,000
$ 4,000
Procedures
Safe Work
$0
$ 28,000
$0
$ 12,000
$ 125,000
$ 17,000
$ 5,000
Practices
Training
$0
$ 30,000
$0
$ 14,000
$ 200,000
$ 25,000
$ 9,000
Mechanical
$0
$ 38,000
$0
$ 19,000
$ 225,000
$ 27,000
$11,000
Integrity
Pre -startup
$ 25,000
$ 25,000
$8,000
$ 8,000
$ 125,000
$ 16,000
$ 5,000
Review
Emergency
$ 28,000
$ 28,000
$14,000
$ 14,000
$ 175,000
$ 24,000
$ 7,000
Response and
Control
Investigation
$ 20,000
$ 20,000
$10,000
$ 10,000
$ 95,000
$ 17,000
$ 3,000
of Incidents
Audits
$ 3,000
$ 3,000
$ 2,000
$ 2,000
$ 15,000
$ 6,000
$ 6,000
Records and
$ 6,000
$ 6,000
$ 4,000
$ 4,000
$ 30,000
$ 6,000
$ 4,000
0
6
1
Documentation
Total 1 $100,000 1 $365,000 $43,000 _ $147,000 $1,665,000 $225,000 $80,000
Total One-time Implementation: $655,000
Total Annual Maintenance: $ 1,970,000
BOEMRE may enforce non-compliance with any of the requirements of 30 CFR
part 250 subpart S, in a variety of ways. BOEMRE may issue incidents of non-
compliance (INCs) following an inspection where BOEMRE determines that a facility is
conducting operations that do not comply with the requirements of subpart S, or after a
BOEMRE directed independent third -party SEMS audit. If BOEMRE identifies non-
compliance with subpart S as a result of a regularly scheduled SEMS audit and all
deficiencies discovered during the course of the audit are sent to BOEMRE with a
schedule for their correction, then BOEMRE will consider this in deciding whether to
issue an INC. However, if the operator does not meet its schedule of corrections,
BOEMRE will be more likely to issue an INC.
If non-compliance resulting from an inspection or BOEMRE-directed audit poses
actual harm or threat to the human and marine environment, BOEMRE will proceed with
a civil penalty review of that violation(s) subject to 30 CFR part 250, subpart N - Outer
Continental Shelf Civil Penalties. Should non-compliance with subpart S display serious
and pervasive safety management concerns, BOEMRE may restrict or revoke the
operator's privilege to operate on the OCS as a designated operator or lessee operator
through probationary or disqualification actions as detailed in § 250.135.
Notice of Proposed Rulemaking Comments
In response to the proposed rule, BOEMRE received 61 sets of comments, of which
• 57 were from individual entities (companies, industry organizations, or private citizens).
Some of the 61 comments were duplicates, not related to the proposed rule, or the same
company submitting multiple comments. All of the comments received are posted on the
BOEMRE Web site at:
http://www.BOEMRE. gov/federalregisterIPublicComments/AD 15 SafetyEnvMgmtSysfor
OCSOi1GasOperations.htm.
Multiple comments stated that they do not support the proposed rule as written
because it will eliminate the flexibility needed for any safety management system to work
effectively, including flexibility inherent in the API RP 75 approach.
Five comments received recommended that BOEMRE should move forward to
implement its plan to require a SEMS for oil and gas and sulphur operations on the OCS
• and that the proposed rule should require that offshore operators implement all elements
of API RP 75. Other comments suggested various combinations of the API RP 75
elements.
The majority of the comments received stated that SEMS should remain voluntary
and the proposed rule, as written, would increase documentation and recordkeeping
requirements and would not address human factors (i.e., errors, behavior, etc.). Several
comments recommended that BOEMRE incorporate the JSA into current 30 CFR Part
250 regulations to address human factors as an alternative to incorporating the four
elements.
Numerous comments received from drilling, production, and service contractors
stated that BOEMRE already has regulations in place to address employee training and
0 8
competency assessments in 30 CFR part 250, subpart O - Well Control and Production
Safety Training, and recommended that BOEMRE strike the section relating to
contractors from the rule because it is redundant with the existing subpart O regulations.
A few comments received from industry trade organizations (API, International
Association of Drilling Contractors (IADC), Offshore Operators Committee (OOC))
stated that the proposed rule as written will require lessees and operators to modify
existing SEMS programs and that rewriting these programs would not prevent accidents
or increase safety.
In response to the comments we address the general comments and those that pertain
to several sections of the rule first. Following that, we have a section -by -section
discussion of the specific comments received and our response to those comments,
• including any changes made to the final rule.
GENERAL COMMENTS
Contractor Selection Criteria
Comment: Nearly every comment addressed contractor selection criteria. They stated
that BOEMRE already has regulations in place (30 CFR part 250, subpart O - Well
Control and Production Safety Training) that address training and competency
assessment for contractors. In addition, they stated that BOEMRE was requiring
contractors to have a SEMS program.
Response: We incorporated by reference API RP 75, Section 7, which addresses
training. Subpart O addresses training and competency for contractors. The operator
may use the training requirements in subpart O to meet part of the requirements of
0 9
• Section 7. As part of their SEMS program, operators must establish and implement
training programs so that all personnel are trained to work safely and are aware of
environmental considerations offshore, in accordance with their duties. The SEMS
program must address contractor training to ensure and verify that contractors have their
own written safe work practices and contractors may adopt appropriate sections of the
operator's SEMS program. The operator must have a SEMS program and is responsible
for obtaining and evaluating information regarding the contract employer's safety
performance and safety programs to ensure that skilled, knowledgeable, and properly
trained personnel are working on the OCS. In order to comply with this rule, an operator
must ensure that its contractors are conducting their operations in accordance with the
operator's SEMS program. The operator must work with the contractor regarding
• appropriate contractor safety and environmental policies and practices before a contractor
begins work at the operator's facilities.
Jurisdictional Authority
Comment: Most comments expressed concern that BOEMRE had overstepped its
jurisdictional authority by imposing management safety system requirements in the
proposed rule on mobile offshore drilling units (MODUs). Comments questioned
BOEMRE's authority to require an operator to have a SEMS on a MODU.
Response: BOEMRE has jurisdictional authority to adopt and implement this rule. The
final rule will require operators to have a SEMS for a MODU when it is under
BOEMRE's jurisdiction such as during drilling, well workover, well completion, and
servicing operations.
0
10
• The U.S. Offshore Industry Safety Record
Comment: Most comments expressed the view that the safety and environmental
protection record of the offshore industry is excellent, and that imposing these new
requirements is not justified.
Response: BOEMRE disagrees that the final SEMS regulation is not justified in light of
the available incident data and the trends identified through analyzing this data as
discussed in the ANPR and preamble of the proposed SEMS rule. This analysis covers
10 years (from 2000 to 2009) of OCS oil and gas operations, including Incidents of
Noncompliance (INCs), accident panel investigation reports, incident analysis, and OCS
spill analysis. It shows that the majority of INCs and accidents during that period were
related to human factors and not to equipment failure. Thus, additional regulations are
needed to address how operators can reduce the risk of incidents during OCS activities.
The ANPR and the proposed rule describe numerous incidents that indicate the need
for a comprehensive SEMS program. The recent Deepwater Horizon incident is a
significant reminder of the risk of offshore operations and the need to regularly evaluate
measures that help ensure safe operations. A SEMS program will augment existing
safety requirements.
Root Cause
Comment: Most comments stated that BOEMRE's assertion that "root cause analysis"
points to the need for requiring the four proposed SEMS elements, is not supported by the
BOEMRE's incident analysis.
0 11
• Response: BOEMRE believes that the SEMS regulation is justified given the available
incident data trends and associated analysis discussed in the ANPR and preamble of the
proposed and final SEMS rule. As mentioned previously, the analysis covered over
10 years and demonstrates that requiring operators to implement a SEMS program is
likely to improve OCS safety. BOEMRE incident analysis supports adopting all 13
elements. Voluntary data submitted by industry should not be construed as BOEMRE
data as it is incomplete and unverified. BOEMRE data is the only source of industry-
wide data available.
Job Safety Analysis/Job Hazards Analysis
Comment: Most comments claimed that the job safety analysis/job hazards analysis is
the only significant portion of the proposed rule that could affect the behavioral issues
• related to an incident.
Response: BOEMRE agrees that a JSA/JHA does address behavioral change with the
goal of minimizing accidents, but disagrees that it is the only portion of the rule that bears
on behavior. In the final rule, BOEMRE is incorporating all elements of API RP 75,
much of which addresses behavioral issues and additional regulatory requirements to
clarify expectations for compliance.
Mandated SEMS Program
Comment: Most comments strongly disagree that a mandated SEMS program as
proposed is needed. The comments stated that a mandated program will not reduce OCS
incidents any more than a voluntary SEMS program. As such, they recommend
BOEMRE keep SEMS voluntary.
• 12
• Response: BOEMRE disagrees. In 1998, operators accounting for 98 percent of OCS
production reported that they were covered under a SEMS. By 2006, this number
decreased to approximately 60 percent (see API RP 75 implementation survey at:
hq://www.BOEMRE. ov�p/Rgports/survey98.htm). A voluntary SEMS program
has not been adopted by all operators. The only way to ensure the adoption of a SEMS
program by all operators is to require that all operators implement such a program.
Comment: The other option proposed by some comments was to mandate a program for
those operators who have a historical record of poor performance.
Response: BOEMRE does not agree that this is the most effective approach. The
purpose of requiring a SEMS program is to reduce the risk and number of incidents
during OCS activities, which is not solely based or determined by an operator's past
• record of poor performance.
Withdraw proposed rule
Comment: Many comments stated that BOEMRE should withdraw the proposed rule
immediately and reevaluate the cost/benefits of mandating a program that, as recently as
2003, was determined by the agency to be performing well as a voluntary program.
Response: BOEMRE disagrees. The only way to ensure SEMS programs are used
across the entire OCS is to require a program for all operators. As of 2009, only 54
percent of OCS operators had a SEMS program, and not all of the 54 percent include the
entirety of APR RP 75 in their SEMS program.
Underestimated Cost
Comment: Most comments expressed that BOEMRE significantly underestimated the
• 13
cost of developing, revising, and implementing the SEMS program. Comments also
stated that BOEMRE dramatically underestimated the major new documentation and
reporting burden that the rule will impose on offshore operators.
Response: BOEMRE re-evaluated the cost burden on industry by interviewing parties
experienced in the development of SEMS programs, vendors that submit information for
operators, and operators with designated personnel who work on SEMS issues. Based on
this information, we have increased the non -hour cost and hour burdens. Should OCS
companies have documented data that shows a higher cost to industry, they may submit
comments at any time on the paperwork burden as stated in § 250.199(d).
New Reporting, Documentation, and Recordkeeping Requirements
Comment: Several comments claim that this proposed rule attempts to prescribe new
• reporting, documentation, and recordkeeping requirements far above current levels in
API RP 75, that will adversely impact OCS operators' businesses, both operationally and
financially, while bringing little benefit towards improving safety of offshore operations.
Response: BOEMRE changed the reporting and recordkeeping requirements from the
proposed rule to the final rule. We are now incorporating all elements of API RP 75,
with requirements in § 250.1928 to enhance documentation and recordkeeping. The
reporting and recordkeeping requirements in this final rule are primarily submissions of
documents that are directed by the adoption of API RP 75 and used to comply with this
recommended practice. The reporting to BOEMRE is necessary to ensure the bureau has
the appropriate documentation to monitor compliance with this rule.
Comment: The operator can only supply the information on the Form MMS-131 by
14
is
• collecting and consolidating information from their contractors, suppliers, and vendors
and, in turn, any subcontractors or other workers involved in OCS operations. This is not
a current practice and it will require a significant amount of time to establish and
maintain a reporting system. Further complications will arise since a significant portion
of work may be contracted out as "lump sum" turnkey projects where individual worker
hours are not provided to the operator.
Response: Such information is critical to the effective implementation of a SEMS
program. While operators may not currently require contractors, suppliers, and vendors
to submit this information, it is not unreasonable to expect them to provide it to the
operator. Regarding "lump sum" turnkey projects, individual worker hours could be
estimated as a normal practice. For example, a contractor may have workers who stay
• offshore for 2 weeks at a time and work 12 hour shifts. Therefore, a crew of 20 people,
could be estimated to work a total of 240 hours per day for 14 continuous days (240
hours x 14 days = 3, 360 hours).
Comment: While most contractors on the OCS probably collect information regarding
employee work hours and injuries/illnesses for their own use, they typically do so either
on a quarterly or annual basis, not the per -contract basis which would be necessitated by
the proposed action.
Response: Operators will need to work with their contractors to establish the best
approach to provide the information required by this rule.
Comment: Collection and reporting of information that only becomes available post -
contract is problematic. For example: Will the operator be expected to report days of
15
•
• continuing restricted work activity for a contractor's employee injured while working for
the operator after the termination of the contract?
Response: Once the contract has been terminated, the contractor's employee is no longer
working for the operating company in question. Form MMS-131 only requests that an
operating company provide information for contractors under their employment during
the calendar year. Operating companies will only be required to provide information
tallied for the portion of the year the contractor is under the operating company's
employment, not for the entire year.
Comment: There is no consistent industry practice of collecting information regarding
work hours and injuries/illnesses from sub -contractors and other (possibly occasional)
workers. The proposed action would require the establishment of such an information
• collection and reporting system. The collection of such information regarding occasional
workers (e.g., equipment repair specialists), particularly those providing services on a
per job (rather than hourly) basis will be particularly challenging.
Response: In § 250.1914(e)(2), BOEMRE requires the operator to keep an injury/illness
log, retain it for 2 years, and include this information on Form MMS-131. The operating
company is responsible for collecting and submitting this data and will need to work with
their contractors to establish a process for doing so.
Comment: BOEMRE has not, with this proposed version of Form MMS-131, provided
the necessary instructions and definitions for the user to understand the information
collection and comply with the reporting requirement. The instructions and definitions
should be made available, with the proposed form, for public comment. The information
is
16
• collection should not be authorized until clear and unambiguous instructions are
provided.
Response: There is no need to make proposed Form MMS-131 available for public
comment since it was previously made available for comment in the proposed rule.
However, in light of your comment concerning the instructions, the BOEMRE is
providing explicit instructions to guide respondents on completing the form. See
Appendix 1 of the final rule.
Comment: Cost and time estimates are more in line with the printing of manuals and
instructions and not actual or historical costs we have as operators experienced for the
development, implementation, and long term support of a new program.
Response: BOEMRE re-evaluated the cost burden on industry by interviewing parties
• experienced in the development of SEMS programs, vendors that submit information for
operators, and operators with designated personnel who work on SEMS issues. Based on
this information, we have increased the non -hour cost and hour burdens. If OCS
companies have documented data that shows a higher cost to industry, they may submit
comments at any time on the paperwork burden as stated in § 250.199(d).
Comment: The proposed rule does not take into consideration the impact that the
requirements and administrative burden will force on small independent contractors and
service suppliers who perform a large portion of the field work typically carried out on
OCS facilities.
Response: The operators must submit Form MMS-131 to BOEMRE, not small
independent contractors and service suppliers. BOEMRE foresees that the primary
0 17
• impact for these groups is that they are now expected to provide information on the man-
hours. That task may be as simple as taking note of the time specific employees report in
and out of a specific work site and tracking that data. Operators will need to work with
their contractors to establish the best approach to provide the information required by this
rule.
Comment: We ask that BOEMRE appropriately acknowledge the entire burden being
imposed by this rulemaking on the industry and account for it within its information
collection budget.
Response: This is discussed in more detail in the Procedural Matters of this rulemaking
under the Regulatory Flexibility Act and Paperwork Reduction Act section. If OCS
companies have documented data that shows a higher paperwork burden than what
• BOEMRE estimates, they may submit comments at any time on the paperwork burden as
stated in § 250.199(d).
Unnecessary Burden on BOEMRE
Comment: Most comments claim that implementing this proposed rule will create an
additional burden to regional BOEMRE staff that will require additional inspector/auditor
training and increased workloads.
Response: While this is additional work, we consider this regulation critical to improve
safety on the OCS. BOEMRE will adjust inspector training and workload as necessary to
ensure effective implementation of the rule.
Where BOEMRE Believes the Industry is Falling Short of Expectations
Comment: Several comments would like to know specifically where BOEMRE believes
• 18
• the industry is falling short of BOEMRE's expectations regarding safety and why the
BOEMRE has not shared this information in the rulemaking.
Response: The proposed rule was developed based upon 33 accident panel
investigations, 1,443 incident analyses, and 3,132 INCs issued by the agency. Additional
information about these items is publicly available at:
hgp://www.BOEMRE.gov/incidents/index.htm and
htip://www.gomr.BOEMRE.gov/homel2g/offshore/safety/acc repo/accindex.html.
For the SEMS program to be most effective, the entirety of API RP 75 needs to be
part of the program, which the final rule requires.
Remove Prescriptive Language
Comment: A few comments pointed out that if BOEMRE intends to require that each
• SEMS conform to API RP 75, then the highly prescriptive language should be removed
and the final rule should simply reference the appropriate sections in API RP 75. They
recommend that BOEMRE incorporate by reference API RP 75 into the regulations and
require compliance with the existing recommended practice. In addition, the comments
state that the proposed rule, as written, not only represents an abrupt change from past
direction of the BOEMRE, but it also penalizes those operators that took the initiative
and developed programs patterned after the API RP 75 model. For operators that
implement API RP 75 and continue to evolve their systems to keep abreast of changing
operations, having the BOEMRE implement a 4 element SEMS will require them to go
back and modify or change those systems to comply with new BOEMRE prescriptive
requirements. These changes to programs that are working effectively will add minimal
• 19
• if any added value.
Response: The final rule incorporates, and thus prescribes, all of API RP 75, as well as
requirements as detailed in 30 CFR 250 subpart S for recordkeeping and documentation,
JSAs for activities identified in the SEMS programs, contractor selection criteria, and
audit requirements.
Implementation
Comment: A commenter pointed out that the rule calls for the program to be
implemented within 1 year after the final rule becomes effective. For operators that do
not already have a written SEMS program that covers all of the elements, it will be
impossible to develop the SEMS program, conduct all of the hazards analyses (facility),
complete job hazards analysis for every job, write complete operating procedures,
• establish a mechanical integrity program, and establish an audit program for everyone on
their facilities. Even for those operators that have a SEMS in place, it is likely to take
more than 1 year to compare their existing program to the prescriptive requirements in
this rulemaking and make all of the required modifications. Therefore, if a mandatory
program is adopted, the commenter recommends that a phased -in approach to
implementation be adopted.
Response: BOEMRE believes that 1 year is a sufficient amount of time for operators to
develop their SEMS program, even if they do not already have a program in place. The
final rule incorporates by reference, and thus prescribes, the entirety of API RP 75
together with related requirements for recordkeeping and documentation, JSAs for
activities identified in the SEMS programs, and contractor selection criteria. BOEMRE
20
is
• believes that 1 year is a sufficient amount of time for operators to put these related
requirements of the program in place.
Three Alternatives for Consideration
Comment: A comment suggested that in lieu of pursuing the rulemaking in its current
form, the BOEMRE should consider the following three alternatives:
1. Suspend the rulemaking and continue with the voluntary program currently in
place.
2. Suspend the rulemaking and return to the Advance Notice of Proposed
Rulemaking.
3. Abandon the concept of a new prescriptive section in the regulation and simply
include the following language in § 250.107:
• (e) You must have a safety and environmental management program in
accordance with the American Petroleum Institute's Recommended Practice for
Development of a Safety and Environmental Management Program for Offshore
Operations and Facilities (API RP 75), incorporated by reference as specified in
§ 250.198.
(1) At a minimum, your safety and environmental management program must
include:
(i) Hazards Analysis. You must perform a hazards analysis for all OCS
facilities to identify, evaluate, and, where unacceptable, reduce the likelihood
and minimize the consequences of uncontrolled releases and other safety or
environmental incidents. This includes having a job safety analysis process.
• 21
• Human factors should be considered in this analysis,
(ii) Management of Change. You must establish procedures to identify and
control hazards associated with change and maintain the accuracy of safety
information,
(iii) Operating Procedures. You must have written facility operating
procedures designed to enhance efficient, safe, and environmentally sound
operations,
(iv) Mechanical Integrity. You must ensure that procedures are in place and
implemented so that critical equipment for any facility subject to this
recommended practice is designed, fabricated, installed, tested, inspected,
monitored, and maintained in a manner consistent with appropriate service
• requirements, manufacturer's recommendations, BOEMRE requirements, or
industry standards, and
(v) Documentation. You must establish a documentation system to ensure that
records and documents are maintained in a manner sufficient to implement your
safety and environmental management program. Records or documentation
may be in either paper or electronic form. You must make this documentation
available for BOEMRE inspection upon request...
Response: BOEMRE disagrees with all three of the proposed alternatives. Not all
operators on the OCS voluntarily submit Form MMS-131. A comprehensive SEMS
program is important. The final rule incorporates, and thus prescribes, API RP 75, and
requirements for recordkeeping and documentation necessary to implement API RP 75,
22
• JSAs for activities identified in the SEMS programs, contractor selection criteria and the
option of utilizing either an independent third party or your designated and qualified
personnel to conduct audits on your behalf.
Potential Adverse Impacts to Drilling Contractors
Comment: A commenter expressed concerned that any prescriptive imposition of
mandatory SEMS elements upon operators has the potential to adversely impact drilling
contractors' SEMS, if a careful balance between the operators' perceived need to impose
those SEMS elements against the contractors' need to manage their own SEMS is not
achieved. Clearly the goal should be that a drilling contractor should move between
operators with little, if any, modification to the contractor's SEMS.
Response: The final rule does not require that a contractor have a SEMS program. The
• final rule requires operators to ensure that contractors have their own written safe work
practices and provides that they may adopt appropriate sections of the operator's SEMS
program. The operator must have a SEMS program and is responsible for obtaining and
evaluating information regarding the contractor's safety performance and programs. An
operator and contractor should agree on appropriate contractor's safety and
environmental policies and practices before the contractor begins work at the operator's
facilities.
BOEMRE meetings with Industry
Comment: Several comments state that BOEMRE should have held meetings with
industry so that industry comments and views could have been placed on the record. An
informal "workshop" without public recording of industry views is insufficient to reflect
23
•
• the depth of concern held by exploration and production companies operating on the OCS
and the numerous other companies that support their activities. Even though BOEMRE
held a public meeting in September 2009, it did not have official recording of comments.
Response: BOEMRE disagrees. BOEMRE has publicized its views that a SEMS rule is
needed since 1993 at a variety of industry conferences and meetings. At these meetings,
BOEMRE explained that the agency supported implementation of a comprehensive
SEMS program. These meetings presented the industry with numerous opportunities for
dialog with BOEMRE regarding this type of program. In 1994, API RP 75 was
developed with input from industry. In addition, the BOEMRE published its views in an
ANPR in 2006, which discussed BOEMRE's consideration of a comprehensive API RP
75-based program, and an NPR in 2009. At the September 2009 meeting, attendees were
• encouraged to submit written comments.
Rule Lacks Specifics
Comment: Several comments stated that the proposed rule lacks specificity in some
areas, as well as in the discussion on hazard/safety analyses. It is the commenters'
concern that without specifics, there will be inconsistency with regard to interpretation,
which will be difficult on the industry, as well as BOEMRE, to implement and enforce.
Response: The final rule incorporates, at an appropriate level of detail, requirements
necessary for recordkeeping and documentation to implement API RP 75, JSAs for
activities identified in the SEMS programs, contractor selection criteria and the option of
utilizing either an independent third party or your designated and qualified personnel to
conduct audits on your behalf.
• 24
• Amu Jurisdiction
Comment: Several comments stated that it is not clear that BOEMRE is expanding its
reach into other agencies' jurisdiction, and do not understand how this will help safety.
BOEMRE's proposal to handle enforcement issues on MODUs, where the USCG has
jurisdiction and has done a very good job over the years with their limited resources, is a
duplication of efforts and a power grab by BOEMRE. Requiring mandatory reporting to
BOEMRE when Occupational Safety and Health Administration (OSHA) is the
appropriate agency is another area of duplication and another power grab by BOEMRE.
The comments stated that they may be misreading the information, but it also appeared
that BOEMRE is attempting to take over jurisdiction of Department of Transportation
(DOT) regulated pipelines. If this is the case, here is another attempt at duplication or a
• power grab by BOEMRE.
Response: BOEMRE disagrees. A SEMS will and should apply to MODUs when they
are under BOEMRE's jurisdiction (i.e., drilling, well workover, well completion,
servicing operations). The final rule clarifies that the SEMS program must address DOI
regulated pipelines only. BOEMRE, DOT, and USCG establish the requirements for
workplace safety on the OCS with requirements that pertain to personal protection
equipment, tripping and slipping hazards, deck openings, means of escape, fire
extinguishers, and other workplace safety items. The OSHA requirements do not apply
to OCS operations.
Support for the Proposed Rule
Comment: Some comments supported BOEMRE in requiring OCS oil and gas operators
25
• , to implement SEMS rules, which are intended to reduce human error and organizational
failures. The analysis summarized in the proposed rule indicates that the elements are
associated with contributing causes of most incidents, hence the rationale for focusing on
them. Comments requested that this regulation require, rather than simply encourage,
that offshore operators implement all elements of the API RP 75, as identified in the
rulemaking notice.
Response: Upon review of all the comments and the requirements of API RP 75,
BOEMRE agrees that a SEMS program should be comprehensive to reduce human error
and organizational failures. Therefore, BOEMRE incorporated all elements of API RP
75 with requirements necessary to implement API RP 75 and regulatory language to
clarify expectations for compliance.
• Comment Period
Comment: The comment period to such a significant, formal rule, was not long enough
and it is recommended that further discussions with industry be carried out prior to any
final rulemaking.
Response: BOEMRE disagrees. BOEMRE published an ANPR in 2006 notifying
industry that we were considering requiring a comprehensive SEMS program and seeking
comment. The proposed rule was published on June 17, 2009, with a 90-day comment
period. BOEMRE also held a workshop on September 2, 2009 at which attendees were
encouraged to submit written comments on the proposed rule. This comment period is
consistent with comment periods for other rules of this magnitude. Thus, sufficient
response time was afforded for interested parties to submit comments.
26
• General Comments
Comment: A SEMS approach is more applicable to production facilities; MODU,
liftboat, and coiled tubing operations are inherently more hazardous than production
facility operations, and lead to more well control incidents.
Response: BOEMRE believes that SEMS has merit for all OCS operations including,
but not limited to, production, drilling, well completion, well workover, well servicing,
and coiled tubing. For SEMS to be properly implemented, it needs to address all OCS
operations. Liftboats are under the jurisdiction of the USCG and are not covered by this
regulation.
Comment: Support a more focused SEMS program for production facility management
(excluding MODU operations), preferably one that is voluntary. Such a program, with
• elements of hazards analysis and management of change, probably could be helpful
especially for smaller operators.
Response: BOEMRE disagrees. A SEMS should apply to MODUs and all other
facilities under BOEMRE's jurisdiction. The final rule will require operators to have a
SEMS for operations and activities onboard a MODU when it is under BOEMRE's
jurisdiction such as drilling, well workover, well completion, and servicing operations.
Comment: Does the definition of facility in this section apply to all the sections in
subpart S?
Response: BOEMRE is incorporating by reference API RP 75, including the definitions
from Appendix D of API RP 75, except as revised in the final rule.
Comment: How does BOEMRE perceive the difference between a Job Hazards
• 27
• Analysis (JHA) and a Job Safety Analysis (JSA)?
Response: A JSA is one form of hazards analysis. Hazards analysis is performed to
identify and evaluate hazards for the purpose of their elimination or control. A JSA is a
process used to review site -specific detailed job steps and uncover hazards associated
with the specific job undertaken. To alleviate any confusion, BOEMRE replaced the
term JHA with JSA in the final rule.
Comment: Is the JHA for each general operation or for the immediate task at hand?
Response: BOEMRE removed the term JHA from the final rule. In the final
rulemaking, JSAs are required for the immediate tasks at hand and are not required for
general operations.
Comment: What is BOEMRE's expectation for what triggers an internal audit and
• updating a facility hazards analysis?
Response: The final rule requires operators to have their SEMS program audited by
either an independent third party or your designated and qualified personnel, according to
the requirements of this subpart and API RP 75, Section 12. The first audit must be
within 2 years of the initial implementation of the SEMS program and at least once
every 3 years thereafter. However, BOEMRE may issue additional guidance on this
after the final rule is implemented. BOEMRE may direct specific operators to conduct
additional independent third -party audits or BOEMRE may conduct an audit, if we
identify safety or non-compliance concerns based on the results of inspections and
evaluations, or as a result of an event.
The operator must update the appropriate elements of their SEMS program, if there
• 28
• are deficiencies identified in the audit. For updating a hazards analysis for a facility, we
incorporated by reference the requirements of API RP 75, Section 4.4, which requires
that if a management of change is conducted due to changes in personnel, facility and
operating conditions, then the operator must conduct a hazard analysis on those changes.
For simple and nearly identical facilities, such as well jackets and single well caissons,
the operator may use the same single hazards analysis after verifying that any site -
specific deviations have been identified and addressed (see § 250.1911).
Comment: Recommend in proposed section § 250.1907 "What criteria for Mechanical
Integrity must my SEMS program meet?" that "manufacturer's recommended limits"
should be changed to manufacturers and/or engineering design limits.
Response: We disagree; we believe that the manufactures recommended limits are the
• most appropriate guidance to use.
Comment: What are BOEMRE's definitions of temporary operations, personnel change,
and facility?
Response: See the scope of "facilities" addressed in § 250.1911 and Appendix D of API
RP 75, incorporated by reference, which includes a definition of "facility." As to
personnel change, we are now incorporating by reference API RP 75, Section 4, which
defines "personnel change" in Section 4.3. The term "temporary operations" was
removed from the final rule. It is the operator's responsibility to ensure all contractors
subscribe to basic safety workplace principles that meet the spirit and intent of the
operator's SEMS program.
Comment: Does BOEMRE support API RP 75 guidance on MOC as being sufficient to
0
29
• direct operators in developing an effective MOC process?
Response: The guidance provided in API RP 75, Section 4, which we incorporated by
reference in the final rule, along with the requirement in § 250.1912 of the final rule
provides sufficient guidelines and procedures on when and how to develop a MOC
process.
Comment: How does BOEMRE perceive the difference between documenting the
inspection and tests that have been performed, and verification that inspections and tests
are being performed?
Response: BOEMRE will evaluate all of the documentation provided to verify that the
inspections and tests were performed and that the operator continues to perform the
inspections and tests, as described in their SEMS. BOEMRE is vigilant about operator
• documentation and may use a variety of tools to determine the validity of operator
records and that the operator is conducting all prescribed and appropriate tests, as
identified in their SEMS.
Comment: Are there contractor groups that BOEMRE believes are not being addressed
by existing subpart O requirements — identify. We believe this is redundant with the
existing subpart O program.
Response: BOEMRE does not regulate contractors; we regulate operators. Subpart O
applies to well control and production safety, whereas this SEMS final rule applies to
operators who are performing or who have contractors performing maintenance or repair,
turnaround, major renovation, or specialty work on or adjacent to a covered process. The
training requirements of subpart O may be used to partially meet the SEMS requirements.
• 30
0 Comment: Can you provide detailed instructions and examples for filling out Fonn
MMS-131?
Response: The form and instructions are in Appendix 1 which is incorporated by
reference into the rule and is also set forth in the preamble of the final rule.
Comment: BOEMRE fails to recognize that our voluntary safety and environmental
programs are effective.
Response: The voluntary programs may be effective for those who follow the guidance
completely. However, more needs to be done to promote safety of the environment and
the personnel working on the OCS by ensuring that everyone complies with API RP 75
and the requirements of this final rule.
Comment: BOEMRE fails to understand that our safety record is good and is only
• getting better.
Response: The record of incidents that cause injuries, fatalities, fires, collisions, loss of
well control, or explosions demonstrates the need for regular evaluation and improvement
of safety standards.
Comment: BOEMRE fails to understand that the prescriptive SEMS program will not
address many of the incidents/accidents that the regulation is based on.
Response: BOEMRE does not agree that the voluntary program has been as effective as
it could be. Industry wide adoption of SEMS is crucial to enhancing safety in the OCS.
Comment: BOEMRE wrote prescriptive requirements for all or part of 8 of the 12
SEMS elements in lieu of just following API RP 75.
Response: BOEMRE is incorporating all elements of API RP 75 in the final rule, with
• 31
• clarification of the proposed rule's requirements for JSA, recordkeeping and
documentation requirements, contractor selection criteria, and the option of utilizing
either an independent third party or your designated and qualified personnel to conduct
audits on your behalf.
Comment: The proposed rule changes the wording and expands on API RP 75, Section
5, dealing with environmental and occupation safety and health considerations. These
requirements overlap with hazardous materials regulations, OPA 90, RCRA, NPDES, etc.
How does BOEMRE think the addition of these requirements will impact safety
performance more than the existing regulations of other agencies?
Response: SEMS is a safety management system that will enhance the effectiveness of
other laws and regulations.
• Comment: BOEMRE should use an alternative compliance approach, i.e., those
operator/lessees that have established Safety and Environmental Management Program
(SEMP) (identified by BOEMRE as 56 percent or 73 of the 130 operators) and are within
the BOEMRE standard of compliance as recognized in the annual Safe Award program
that would be exempt from the proposed rule.
Response: We believe that there are varying degrees of commitment and compliance
with the voluntary SEMP program and that a mandatory program is the best way to
ensure that operators implement a comprehensive approach to safety. Operators that
have a comprehensive SEMS program in place addressing all of API RP 75 are already
addressing many of the requirements in this final rule.
Comment: Some operators have existing processes that address changes. Consideration
32
•
• should be given to these existing processes and not develop a prescribed MOC process
for changes that are already covered.
Response: BOEMRE changed the final rule by incorporating by reference API RP 75,
Section 4, to address MOCs. You may use your existing MOC process if it meets the
requirements of API RP 75 and § 250.1912.
Comment: We believe that the one size fits all approach to this rule does not take into
account the diversity of operations that exists in the OCS.
Response: SEMS is not a one size fits all program. In fact, SEMS encourages operators
to consider unique circumstances and conditions. BOEMRE changed the final rule by
incorporating all elements of API RP 75 and requirements for recordkeeping and
documentation necessary to implement API RP 75, JSAs for activities identified in the
SEMS programs, contractor selection criteria, and the option of utilizing either an
• independent third arty or your designated and qualified personnel to conduct audits on
p p � q
your behalf to allow for the diversity of operations that exists on the OCS and within the
company/operation.
Comment: Please clarify if the parts of the proposed elements can be accomplished
through other management systems; in other words, a comprehensive SEMS program can
cover each of the proposed items without these necessarily being part of a single system.
Response: In the final rule, we are requiring all operators to follow the elements of API
RP 75 and requirements for recordkeeping and documentation, JSAs for activities
identified in the SEMS programs, contractor selection criteria, and the option of utilizing
either an independent third party or your designated and qualified personnel to conduct
33
•
• audits on your behalf. As recognized in API RP 75, Section 1.3.1.1, some systems may
have been developed using other guidelines. If a system was developed using other
guidelines, when that system is assessed, the operator should focus on assuring that all
the program elements from API RP 75 and this final rule are addressed.
Comment: What data will be made available to the public? What measures will be in
place to protect sensitive company data from being made public?
Response: BOEMRE requires a copy of Form MMS-131 from an operator. The
information on the Form MMS-131 is not protected from disclosure and is subject to the
Freedom of Information Act (FOIA), should a member of the public request this
information. BOEMRE may request a copy of the operator's SEMS and audits.
BOEMRE will protect proprietary information under the Freedom of Information Act (5
• U.S.C. 522) and its implementing regulations (43 CFR Part 2); and 30 CFR 250.197.
Comment: We further believe that the record retention requirements for the JSA and
related index are unduly burdensome and contrary to BOEMRE's stated intent that the
programs not become a paperwork exercise. The proposed rule also creates concern
regarding "ownership" of the JSA/index once a MODU is no longer under contract for
the operator under whose contract they were developed.
Response: The retention in the final rule for the JSAs is now 30 days on -site and up to 2
years at a location of the operator's discretion. The JSA/index has been removed.
Comment: A commenter believes that BOEMRE should have a separate section in the
rulemaking that pertains only to hazards analysis for MODUs.
Response: BOEMRE disagrees; the final rulemaking does not need a separate section
0
34
• for hazards analysis for MODUs. We incorporated by reference API RP 75, Section 3,
for hazards analysis requirements, with requirements necessary to implement API RP 75
in § 250.1901 and § 250.1911.
Comment: How do we overcome human error?
Response: The intent of this rule is to reduce human error by focusing on a
comprehensive SEMS program and JSAs. One result of an effectively implemented
SEMS will be to reduce human error.
Comment: If BOEMRE intends to require that each SEMS conform to API RP 75, then
the highly prescriptive language should be removed and the final rule should simply
reference the appropriate sections in API RP 75. Any exception or additions could be
listed, similar to the approach taken in § 250.804.
• Response: BOEMRE is incorporating by reference API RP 75 and requirements for
recordkeeping and documentation necessary to implement API RP 75, JSAs for activities
identified in the SEMS programs, contractor selection criteria and the option of utilizing
either an independent third party or your designated and qualified personnel to conduct
audits on your behalf.
Comment: The rulemaking is confusing with respect to the 4 types of contractor
requirements, e.g., MODUs; contractors brought onto platforms for painting/cleaning,
etc.; contract operating companies; individuals working side by side with employees
under head company rules. The word "employee" needs to be clarified -- just the
operator's actual employees or whom?
Response: We are replacing "employees" with "personnel" and defining "personnel" in
• 35
• § 250.1903 in the final rule. The term "Personnel" means direct employee(s) of the
operator and contracted workers who are involved with or affected by specific jobs or
tasks. All personnel involved with or affected by a SEMS specific task must be trained
by skilled and knowledgeable personnel to perform their assigned duties.
Comment: A comment expressed the concern that we are accepting duplicated work
that is already required by DOT, OSHA, and USCG — killing trees with all the paperwork
submissions.
Response: A number of federal agencies, including DOT, USCG, and BOEMRE have
various responsibilities and authorities under a variety of statutes related to OCS matters.
BOEMRE is not asking for duplication of paperwork that is already submitted to another
government agency. Most of the information may be submitted electronically.
• Section -by -Section Discussion
The industry trade organizations (Offshore Operators Committee, American
Petroleum Institute, International Association of Drilling Contractors) and OCS operators
submitted extensive lists of specific comments for most sections of the proposed rule.
We responded to those comments in the "General Comments" section. The following
table addresses more specific comments not already addressed.
Proposed Rule
Comment received on proposed rule
BOEMRE response to comment
Citation
250.1903(b)
Note that, at § 250.1903(b), BOEMRE
As recognized in API RP 75, Section
holds up ISO 14001 as an example of
1.3.1.1, some systems may have been
other standards or guidelines that meet or
developed using other guidelines. If an
exceed API RP 75, seemingly
operator has already developed a
encouraging such an approach as ours.
system using other guidelines, when
However, a certified, active ISO 14001
the system is assessed, the focus should
program will not comply with the
I be on assuring that the necessary
• 36
•
•
J
Proposed Rule
Comment received on proposed rule
BOEMRE response to comment
Citation
proposed regulation.
program elements from API RP 75 and
the requirements necessary to
implement API RP 75 in this final rule
are addressed.
250.1905
Do DOI pipelines require separate
It is up to the operator to decide to
hazards analyses, or is it acceptable to
combine or do a separate hazard
combine with the facility with which it is
analysis for the DOI pipelines and
associated?
associated facility. However, the
analysis must comply with the API RP
75 and the requirements necessary to
implement API RP 75 in this final rule.
250.1905
The regulated community has varying
The terms JSA and JHA are different;
degrees of understanding of the terms
therefore, in this final rulemaking we
JHA and JSA. The JSAs are typically
will require only JSAs. We have
viewed as a tool to perform the OSHA
defined JSA in the general comments
required JHA. Does BOEMRE consider
section of the preamble.
these terms the same? If not, please
explain the difference from your
understanding. The regulated community
commonly understands JHA to be a broad
analysis of the hazards for an overall
operating procedure. A JSA is a review
of a specific task at hand where the steps
and hazards associated with a specific
task are reviewed. To effect behavior
change, we believe that a JSA is the more
effective methodology than a JHA.
However, it is not clear in the rulemaking
which methodology BOEMRE is
mandating. We note that BOEMRE
Safety Alerts 276 and 282 have good
descriptions of the difference between
JHA and JSA.
Recommendation: Please state the
correlation to the appropriate section
within API RP 75 such as "You must
develop and implement a hazards
analysis (facility level) as described in
Section 3 of API RP 75." For clarity, we
recommend that job hazards analysis be
changed to job safety analysis in all
laces in the regulation.
250.1905
MODU, coiled tubing, and liftboat
BOEMRE agrees with this comment
operations are contracted. Subpart O
pertaining to the current Subpart O
already requires operators to verify well-
regulation, in part. The operator is the
control certification of contractor
responsible party for all well control
employees. Few operators possess
activities and operations, whether or
s ecialized knowled a that would trump
not using contract personnel. If
37
•
•
0
Proposed Rule
Comment received on proposed rule
BOEMRE response to comment
Citation
the certification of contractor employees.
contractors are used, the operator is
responsible for verifying that its
contractors have the skills and
knowledge to perform these operations
in a safe manner.
250.1905
If a company contracts a MODU, the
BOEMRE disagrees. The operator
contractor would have to provide and
must have a SEMS program.
support its own hazards analyses (and
BOEMRE's intent is to have a hazards
SEMS program) vs. the operator for
analysis as detailed in API RP 75,
which it is working. The MODUs should
Section 3 and the requirements in §
not be included in the list of facilities
205.1911 of this final rule, of any
covered by this rule. The MODU
MODU under BOEMRE's jurisdiction.
operator should have a mechanical
The MODUs are considered facilities
integrity and JSA program to cover
when they are used for exploration,
operations on the rig.
development, production, and
transportation activities for oil and gas
and sulphur from areas leased in the
OCS.
250.1905
We do not understand the reference to
We are incorporating by reference API
internal audit and know of no facility
RP 75, Section 3, which includes
specific audits that are required. We
periodic analysis, to update the hazards
noted that proposed § 250.1910 refers to
analysis for compliance. You must
a SEMS audit, but that is on the overall
update your hazards analysis as
program. Periodic analyses should be
appropriate with typical review
conducted as described in Section 3.4 of
periods. The final rule requires the first
API RP 75. Does this mean hazards
audit within 2 years of implementation
analyses must be updated (or revalidated)
of the SEMS program and every 3
every 3 years in conjunction with the
years thereafter, however, BOEMRE
SEMS Audit? API RP 75 allows hazards
may require additional independent
analysis updates to be made at 5-10 year
third party audits or BOEMRE may
intervals based on risk.
conduct our own audits based on poor
operator performance or accidents.
Recommendation: Change the last
sentence to: the hazards analyses (facility
level) must be reviewed periodically and
updated as appropriate when changes are
warranted to verify that it is consistent
with the current operations on the facility,
consistent with the requirements in
Section 3.4 of API RP 75.
250.1905
We see no purpose in maintaining the
The operator is responsible for
hazards analysis on the facility. In many
deciding where to keep the hazards
cases, the facility may be an unmanned
analysis for the life of the facility.
facility with no storage capability. Does
BOEMRE is removing the requirement
BOEMRE really expect a MODU to store
to maintain a hazards analysis on a
a hazards analysis onboard the MODU
facility. The JHAs were removed from
from each and every operator who has
the final rule and replaced with JSAs.
performed such an analysis? As in API
The JSAs must be retained for 30 days
RP 75, the hazard report(facility level
on the facility for BOEMRE inspection
38
•
Proposed Rule
Citation
•
250.1905
250.1905
0
Comment received on proposed rule
should be kept on file for the life of the
facility. It is most appropriate that this
file be kept in the operator's office where
design and other facility related
information is kept since this data will
need to be referred to in conjunction with
the hazards analysis. For job hazards
analysis (commonly referred to as Job
Safety Analysis-JSA), this should be kept
where it is readily accessible to the
personnel actually reviewing the analysis
prior to performing the job it covers.
Recommendation: The requirement for
documentation should be changed to the
following: You must document and
maintain current analyses for each
operation covered by this section for the
life of the operation. Hazards analysis
(facility level) should be retained in the
operator's records where the facility
design information is located. The JHA
(operations/task level) should be kept in a
location where it is readily accessible to
personnel for review prior to conducting
the operation or task the analysis covers.
We suggest deleting "property damage"
from the potential consequences included
in the purpose of the facility level hazards
analysis in § 250.1905. The philosophy
adopted with respect to property damage,
also referred to as "asset protection"
should be at the operator's discretion,
provided that the property damage does
not subsequently lead to worker injuries,
fatalities, or coastal or marine
environmental impacts.
We recommend the language in
§ 250.1905 be modified to state "You
must ensure a hazards analysis (facility
level) and a JHA (operations/task level) is
developed and implemented for all your
facilities" rather than "You must
develop." The reason for this
recommendation is that since MODUs
are included as facilities in this subpart, it
will then be clear that operators are only
responsible to ensure the third -party
contractors have performed a hazards
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BOEMRE response to comment
and must be made available to
BOEMRE upon request for 2 years.
You must maintain a copy of all SEMS
program documents at an onshore
location for 6 years.
BOEMRE disagrees with the
recommendation. Please see previous
response.
This specific reference to "property
damage" is not in the final rule.
BOEMRE is incorporating by reference
API RP 75, which speaks to this issue.
The final rule requires the operator to
ensure the development and
implementation of a hazards analysis in
accordance with API RP 75 and to
perform a JSA at the task level in
accordance with § 250.1911. These
must be included in the SEMS
program. In order to comply with this
rule, an operator and its contractors
need to agree on appropriate contractor
safety and environmental policies and
practices before a contractor begins
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analysis prior to conducting operations on
work at the operator's facilities.
the o erator's lease.
250.1905
Production contractor can have a
The operator must develop and
Lockout/Tagout (LOTO) Standard that
implement a hazards analysis for all of
outlines the general guidelines on how to
their operations in accordance with the
perform proper LOTO; but to generate a
Section 3, Hazards Analysis and
Hazard Assessment of a facility, the
§ 250.1911. In order to comply with
contractor would need to have access to
this rule, an operator and its contractors
the drawings and/or facility to address
need to agree on appropriate contractor
site specific equipment and issues. In
safety and environmental policies and
some cases, contractors merely provide a
practices before a contractor begins
resource. This resource is supervised by
work at the operator's facilities.
the client onsite.
250.1905
We urge BOEMRE to revise § 250.1905
BOEMRE disagrees. When a drilling
to make clear that drilling vessels or
vessel is under BOEMRE's
utility vessels are not required to be
jurisdiction, it is the operator's
managed under our SEMS.
responsibility to have a SEMS
program. In order to comply with this
rule, an operator and its contractors
need to agree on appropriate contractor
safety and environmental policies and
practices before a contractor begins
work at the operator's facilities.
250.1905(a)
Language in § 250.1905(a) should be
Proposed § 250.1905 is reflected in the
revised to state: "You must ensure an
final rule at § 250.1911. The
initial hazards analysis (facility level) is
requirement to perform a hazards
or has been performed on each facility on
analysis for each facility within 1 year
or before (THE DATE 1 YEAR AFTER
of the effective date of the final rule
THE EFFECTIVE DATE OF THE
was retained. A previous hazards
FINAL RULE)."
analysis may be used as long as it
meets the requirements of API RP 75
and § 250.1911 in the final rule.
250.1905(a)
If an operator has not previously
BOEMRE disagrees. The final rule
conducted a hazards analysis on all of his
requires the operator to have its SEMS
platforms, it may be impossible to
program in place within 1 year of the
complete a hazards analysis of all of his
effective date of the rule. The hazards
platforms within 1 year of the effective
analysis requirement must be in
date of the final rule. A provision should
accordance with the provisions of API
be included for providing a prioritized list
RP 75, Section 3 and the requirements
of facilities to the Regional Supervisor
in this final rule under § 250.1911, and
along with the date that each hazards
included in the SEMS program.
analysis will be completed. This could be
either in the rulemaking or a companion
NTL.
250.1905(a)
According to § 250.1905(a), we must do
There is nothing in the rule that
a separate Hazards Analysis for every
prevents an operator from using the
platform that we operate. Under our
same hazards analysis for similar
IMS, we get to the same place by doing a
platforms. However, if one or more
comprehensive hazards analysis(actually
facilities are similar but have distinct
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Citation
a more rigorous "risk assessment") of all
differences that require discrete
of our operations, with evaluation and
policies and procedures for safe
ranking of risks and planned mitigations.
operations meeting the SEMS
elements, then you must develop a
separate SEMS for each of those
facilities.
250.1905(a)
Element 1, "Hazards Analysis at the
BOEMRE agrees. The API RP 14C is
facility level" is already being achieved
a good guideline for conducting a
by following API RP 14C as a guideline
hazards analysis for a production
for Analysis, Design, Installation, and
facility and it is referenced in API RP
Testing of Surface Safety Systems. The
75. However, the hazards analyses
JSA/JHA along with the "Stop Work
must follow API RP 75, Section 3, with
Authority" is already being utilized Gulf
clarification in § 250,1911.
wide. Furthermore, egress is identified in
the platform submission process;
chemicals and flammables kept on the
facility are identified as part of the MSDS
requirements; and mitigation of possible
safety and health effects on employees
are also already being performed.
250.1905(a)(1)(ii)
We do not understand the requirement
BOEMRE is incorporating by reference
that special attention should be given to
API RP 75. The operator must follow
any incident in which you were issued an
the guidelines under API RP 75,
INC, civil or criminal penalty; nor do we
Section 3, as clarified in § 250.1911. If
understand what "special attention"
BOEMRE evaluates a SEMS program,
should cover; nor do we understand what
the operator must submit to BOEMRE
length of time we should consider.
a revised SEMS program that addresses
Further, we have no idea how the
any identified deficiencies.
enforcement action of a regulatory
agency relates to hazards analysis. We
agree that previous incidents related to
the operation, to the extent known by the
operator, should be evaluated regardless
of whether or not they resulted in an
enforcement action. It should be noted
that in many cases, a facility may have
had multiple previous operators and a
complete history of previous incidents
may not have been provided to the
current operator.
This provision was amended, striking
Recommendation: Strike the sentence
"special attention" while requiring the
"Special... penalty."
hazard analysis to address previous
incidents.
250.1905(a)(1)(iv)
It is not clear what BOEMRE's
The requirements for a hazards analysis
expectations are for a hazard review to
are in API RP 75, Section 3 with
cover coastal and marine environmental
clarification in § 250.1911.
impact. These potential impacts are
already covered in the environmental
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analysis conducted by BOEMRE for
lease sales and exploration and
development plans. The operator
addresses these impacts in their EP,
DOCD, and OSRPs. This requirement is
duplicative of analysis already conducted
in accordance with the BOEMRE
regulations in 30 CFR Part 250, subpart
B, and 30 CFR Part 254.
Recommendation: Strike coastal and
The rule was changed to say "human
marine environmental impacts from the
and marine environment."
accident scenarios list.
250.1905(a)(2)
Based on experience, a hazards analysis
The hazards analysis team must meet
team is composed of (at least)
the requirements included in API RP
individual(s) with experience in the
75, Section 3 and requirements
operations being evaluated, and
necessary to implement API RP 75 in
individual(s) who are experienced in the
the final rule under § 250.1911.
hazards analysis methodology. The rule
states that these individuals need to have
experience with both. That may be an
impractical requirement.
Recommendation: Change the second
BOEMRE agrees and has made the
sentence to: "at least one person needs to
change to the final rule.
be experienced."
250.1905(b)
There should be some prioritization in
BOEMRE agrees that an operator can
jobs/tasks to be evaluated. Everything an
prioritize its JSA to maximize safety as
operator does is primarily a job/task.
long as it meets the provisions of the
Routine jobs/tasks may be covered under
final rule. BOEMRE removed JHA
operating procedures and the hazards
from the final rule. In the final
analysis may be included in those
rulemaking, JSAs are done for the
procedures; therefore, a JSA may not be
immediate tasks at hand (not used for
necessary. Jobs/tasks that are not
administrative or domestic services). If
routinely done and not covered by
the particular activity is conducted on a
operating procedures should have a JSA.
recurring basis, and the parameters do
Jobs/tasks should be selected for analysis
not change, the person in charge of the
in priority order. We suggest the
activity may decide that a JSA for each
following prioritization:
individual activity is not required.
1. Jobs with highest rate of accidents or
greatest potential for injuries.
2. New jobs or non -routine jobs.
3. Changes in process and procedures.
The requirement for an index was
Recommendation: Remove section
removed.
(b)(2)_
250.1905(b)
The rulemaking also seems to envision
We removed the requirement to
that a "book" of JHAs/JSAs is maintained
maintain a book/index, but we require
at the job site. While this may be true for
operators to keep a copy of the JSA for
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Comment received on proposed rule
BOEMRE response to comment
jobs/tasks that are routinely performed, in
30 days onsite and for 2 years at a
many cases a JSA is completed for a non-
location of the operator discretion and
routine task (e.g., an unusual lifting
make them available to BOEMRE
operation). The best JSAs are prepared
upon request.
by the workers on location and are
handwritten. They should be kept in a
The requirements for JSAs are in the
manner that the workers can easily access
final rule, § 250.1911.
them. The real value in the JSA is the
"process" of the workers involved in the
Recordkeeping and Documentation
specific task actually discussing the
requirements are in § 250.1928.
hazards, agreeing on the individual roles
and responsibilities and completing the
JSA document. While it is important that
JSAs for both routine and non -routine
tasks be available for review by the
workers until the job is completed, they
may not be in a nice, neat, properly
indexed book. We have no idea how the
prescriptive documentation details in
(b)(2) relate to keeping workers safe.
They should be allowed to use whatever
documentation technique works for them.
250.1905(b)
The only element in the proposed
The final rule distinguishes between a
regulation that attempts to address worker
broad facility based hazards analysis
behavior is the task -specific "hazards
conducted in accordance with API RP
analysis." However, there is a lot of
75, Section 3 and a task level JSA,
confusion throughout the regulated
§ 250.1911, as required in the final
community about the terms "JHA" and
rule.
"JSA." We typically use the term "JHA"
to mean a broad analysis of the hazards
associated with a job or process. Such
analysis is typically done by a diverse
team and may be done in an office setting
or at the job site. Many times, this
analysis is included with a facility -level
hazards analysis or operating procedures
and in many cases covers routine tasks.
We typically use the term `JSA" to be the
analysis done by onsite workers
immediately prior to performing a task,
many times a non -routine task. Some
workers start with a "go-by" and mark it
up for the specific task at hand and others
start with a blank piece of paper or form.
We believe that the application of JSA
has the best opportunity to impact worker
behavior since it is the workers
themselves that are identifying the
hazards and developing lans,
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procedures, safeguards, etc., to avoid an
incident.
250.1905(b)
Specific examples of practices within our
The operator is required to follow API
IMS would be unacceptable under the
RP 75 as incorporated by reference and
proposed SEMS regulations: we
perform JSA's for those activities
presently conduct JSAs for work with at
identified in it's SEMS program, as
least some level of risk, but not for every
addressed in§ 250.1911. There are
work project and activity.
routine tasks performed in the offshore
environment that may meet the
requirements of SEMS under the Safe
Work Practices and Operating
Procedures elements. However, for
such activities that deviate from their
norm due to a change in environment,
personnel, or equipment -related
factors, or other activities that are non -
routine procedures, a JSA must be
conducted that identifies and accounts
for routine variations or the uniqueness
of the activity.
250.1905(b)
A commenter is concerned by the
BOEMRE replaced the term JHA with
proposed requirement for a task -level
JSA in the final rule. In the final
JHA. While we understand that this may
rulemaking, JSAs are done for the
be more correctly described as a JSA, we
immediate tasks at hand (not used for
believe that there needs to be a better
administrative or domestic services).
understanding of both what constitutes a
JSA, and for what tasks a JSA should be
developed. Does BOEMRE expect a JSA
for operation of a copy machine?
250.1905(b)
Section 250.1905(b) states that a JHA
There is nothing in the rule that
must be performed for "each" work
prevents an operator from using the
project and activity. BOEMRE must
same JSA for a particular activity that
clarify this paragraph. There are many
is conducted on a recurring basis as
projects and activities that are considered
long as the parameters of the activity
"routine." Our company whole heartedly
do not change.
agrees that a thorough analysis should
always be performed on all "non -routine"
projects and activities. Our only concern
is that a requirement for a JHA on all
projects and activities would be
overwhelming. The way the rule is
written an operator would be required to
perform a JHA for a simple activity such
as obtaining tubing pressures or adjusting
a level in a vessel.
250.1905(b)(2)
We further believe that the record
The operator may use programs already
retention requirements for the JSA and
in existence to comply with provisions
related index are unduly burdensome and
of this final rule, as long as your SEMS
contrary to BOEMRE' stated intent that I
program addresses all the elements in
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Citation
the programs not become a paperwork
API RP 75 and the requirements in the
exercise. The proposal also creates
final rule.
concern regarding "ownership" of the
JSAs/index once a MODU is no longer
under contract for the operator under
whose contract they were developed.
Recommended: Strike this section.
250.1906(a)
We assume that the 13 requirements for
The operator may use programs already
procedures can be covered collectively by
in existence to comply with provisions
other management systems, especially
of this final rule. BOEMRE is
with regards to chemicals and materials.
incorporating by reference API RP 75,
The scope of these requirements (7, 9-13)
Section 5 with requirements necessary
goes beyond API RP 75, as well as
to implement API RP 75 in § 250.1913
OSHA PSM and EPA RMP.
to address operating rocedures.
250.1906(a)
Coupled with the requirement in
BOEMRE requires operating
§ 250.1905 to develop a SEMS for
procedures for a MODU under
MODUs, § 250.1906(a)(1) and (a)(5)
BOEMRE's jurisdiction. The
would now require the operator to
operator's operating procedures need to
develop procedures for some drilling
include provisions for evaluating
facilities that we neither own nor operate.
operating procedures in their contractor
This would significantly add to the
plans. Under § 250.1914 of the final
documentation burden on the operators.
rule operators must ensure that
We do not believe this would benefit the
contractors have their own written safe
operator, the owner of the facility, or the
work practices. Contractors may adopt
personnel on the rig. Operators hire
appropriate sections of the operator's
contractors that have safety programs in
SEMS program. Operator and
place and are in compliance with
contractor must document their
applicable laws, but do not dictate to
agreement on appropriate contractor
them how to achieve that. The MODUs
safety and environmental policies and
already have operations manuals
practices before the contractor begins
developed in conformance with flag State
work at the operator's facilities.
requirements and/or IMO MODU Code
and fall under the jurisdiction of the
USCG. The proposed rule duplicates
these requirements. Most operators do
not have the resources or the expertise to
develop operational procedures for
drilling operations and depend on the
contracted company who are the experts
to develop their own procedures and
safety systems.
Recommendation: change to "implement
written production facility operating
procedures."
250.1906(a)
It is easier to have site specific
The operator is responsible for
procedures that the operator can provide
developing and implementing all
training to the contractor (preferably
operating procedures. Procedures
before the contractor employees begin
should be site specific for the task at
M,
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work), and verify competency so that
hand e.g., drilling, cementing, coiled
once the contractor's employees reach the
tubing.. How operators decide to
facility, there exists a clear understanding
implement such operating procedures is
of what is to be done, and how to do it.
up to them, as long as they are in
compliance with API RP 75, Section 5,
and the requirements in § 250.1913 of
the final rule.
250.1906(a)
Our company agrees that operating
BOEMRE understands that
procedures are a valuable tool in regards
standardizing procedures with respect
to paragraphs (1) through (13). Our only
to safe operations makes good sense
concern is that a written procedure for
where appropriate. An operator may
paragraphs (1) through (13) must be site
do so regarding like facilities but it is
specific. For example, a written
the operator's responsibility to identify
procedure for paragraph (1) (initial
any differences existing among similar
startup) could only be followed for the
facilities and identify those differences
facility that it was written for.
within their SEMS program.
BOEMRE may require the operator to
submit a complete SEMS for a
particular facility should it deem the
impact of the differences outweighs the
similarities of the facilities.
250.1906(a)(1)
Initial startup, startup following a
BOEMRE disagrees and retained this
turnaround, or startup after an emergency
paragraph in the final rule. We
shutdown are redundant and encompass
incorporated by reference API RP 75,
the same elements. We suggest they be
Section 5 to address these terms.
combined.
250.1906(a)(3)
What does BOEMRE envision as
This paragraph was deleted from the
"temporary operations?" Please define or
final rule. Section 5 of API RP 75 does
explain.
not define "temporary operations."
250.1906(a)(4)
Does the BOEMRE mean Emergency
BOEMRE agrees that it should be
Shutdown Operations in (4)? If not, then
addressed as "emergency shutdown
lease define "emergency operations."
operations".
250.1906(a)(7)
Bypassing and flagging should be
BOEMRE disagrees that "bypassing
included in the individual operating
and flagging out of service" should be
procedure; it is not a separate operating
a separate operating procedure in and
rocedure in and of itself.
of itself.
250.1906(a)(7)
We recommend the wording in
BOEMRE agrees that it should be
§ 250.1906(a)(7) be changed from
addressed as "bypassing and flagging
"bypassing and flagging" to "bypassing
out of service."
and flagging out of service."
250.1906(a)(8)
"Safety and environmental consequences
BOEMRE disagrees with this comment
of deviating from your equipment
and the operator must comply with the
operating limits and steps required to
provisions of operating procedures
correct or avoid this deviation;" is already
listed in § 250.1913(a)(8) and API RP
covered by API RP 14C and is included
75, Section 5.
in the individual operating procedures
and is not a separate operating procedure
in and of itself.
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Recommendation: Strike (a)(8).
BOEMRE disagrees with this comment
and the operator must comply with the
provisions of operating procedures
listed in § 250.1913(a)(8) and API RP
75, Section 5.
250.1906(a)(8-12)
The intent of API RP 75 is to take
BOEMRE is incorporating by reference
environmental factors into consideration
API RP 75. However, operators still
during startup, normal operations,
must comply with other Federal laws
temporary operations... not developing
and regulations.
procedures specific to these issues.
Specific environmental issues are covered
under and or overlap with Hazardous
Material Regulations, CERCLA, RCRA,
H2S regulations, and NPDES. These
sections should be removed.
250.1906(a)(13)
"Coastal and marine environmental
The overriding goal of SEMS is to
impacts identified through your hazards
protect the human and marine
analysis" is taken into account in the
environment.
operating procedures themselves, they are
not a separate operating procedure.
Environmental impact identification is
also covered in NPDES, air permit, and
oil spill regulations and response plans.
This section should be removed.
250.1906(b)
Reword § 250.1906(b) to read,
BOEMRE disagrees and is keeping this
"Employees will have access to the
and is incorporating by reference API
appropriate procedures for their specific
RP 75, Section 5.
job/role in the operations." This is subtle,
but procedures for specific roles should
be available to those specific employees,
rather than all employees having access
to all procedures.
250.1906(b)
We assume that procedures maintained
See API RP 75, Section 13 and
electronicall are considered accessible.
§ 250.1928.
250.1906(b)
Please state what you mean as
The API RP 75 does not address this
"accessible." The facility where the work
issue and the operator should define, in
is conducted may be manned or
their SEMS, where operating
unmanned. We suggest that the operating
procedures are to be kept. However,
procedures be kept at the nearest manned
you must be able to provide your
facility.
SEMS to BOEMRE upon request in a
timely fashion.
250.1906(d)
What specifically is meant by, "develop
The intent of the SEMS rule is to
and implement safe and environmentally
ensure safe work practices for all
sound work practices for identified
operations on an OCS facility.
hazards during operations?" Is this meant
to be Safe Work Practices (e.g., Hot
Work, Confined Space, SIMOPS etc.), or
some other processes? This seems to be
the intent of this whole element, if not all
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Citation
of the SEMS rule.
250.1907
Is the intent of the mechanical integrity
The final rule incorporates by reference
element to cover critical equipment as
API RP 75, Section 8 that addresses
referred to in API RP 75? The way it is
critical equipment and includes
worded this element may cover more:
requirements necessary to implement
"Your mechanical integrity program must
API RP 75 in § 250.1916. It is the
encompass all equipment and systems
operator's responsibility to meet the
used to prevent or mitigate uncontrolled
intent of SEMS as well as its
releases of hydrocarbons, toxic
requirements. The overriding goal of
substances, or other materials that may
SEMS is to protect the human and
cause environmental or safety
marine environment. The inventory of
consequences." What are the types or
harmful substances on offshore
severity of such consequences?
facilities is well known but will also
evolve over time so it is incumbent
upon the operator to keep all harmful
substances controlled and contained.
250.1907
Does BOEMRE expect each operator to
BOEMRE requires operating
implement a mechanical integrity
procedures for a MODU under
program for each MODU that we contract
BOEMRE's jurisdiction. The
to work on our lease that we neither own
operator's operating procedures need to
nor operate? The MODU operator should
include provisions for evaluating
have a mechanical integrity program for
operating procedures in their contractor
his equipment. The operator should
plans. Under § 250.1914 of the final
verify that the MODU operator has such
rule operators must ensure that
a program.
contractors have their own written safe
work practices. Contractors may adopt
Recommendation: You must develop
appropriate sections of the operator's
and implement written procedures that
SEMS program. Operator and
provide instructions to ensure the
contractor must document their
mechanical integrity and safe operation
agreement on appropriate contractor
of equipment through inspection, testing,
safety and environmental policies and
and quality assurance for equipment on
practices before the contractor begins
your facility used to prevent or mitigate
work at the operator's facilities.
uncontrolled releases of hydrocarbons,
toxic substances, or other materials that
may cause environmental or safety
consequences. For MODUs operating on
your lease, you must verify that the
MODU operator has a mechanical
integrity program that meets the
requirement in this subpart. These
procedures must address the following:
250.1907
Include the requirements in § 250.1907(i)
BOEMRE disagrees and in the final
in § 250.1907(a)
rule will keep both sets of requirements
separate.
250.1907
A contractor can have a mechanical
BOEMRE agrees. The operator must
integrity program for contractor owned
have a mechanical integrity program in
equipment (tools, vehicles, etc), but to
accordance with the requirements of
address the operator's equipment, again,
I API RP 75, Section 8 and § 250.1916.
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it is more practical for the operator to
develop this program, then train the
contractor in implementation.
250.1907
This entire element is already being
BOEMRE disagrees. Subpart O
addressed. Paragraph (a) is already
addresses training related to well
addressed by API RP 14C. Paragraph (b)
control and production safety. We
(training) is already being addressed as
incorporated by reference API RP 75,
part of the subpart O requirement.
Section 8 and § 250.1916 to address
Paragraphs (c) through (i) is being
mechanical integrity.
addressed through the requirements of API
RP 14C along with the monthly, quarterly,
semi-annual, and annual testing of the
surface and sub -surface safety system.
250.1907(a)
We suggest replacing "manufacturers
We disagree; we believe that the
design and material specifications" with
manufacturer's design and material
"applicable design and material
specifications are the most appropriate
specifications." The design,
guidance to use.
procurement, fabrication, etc., of
equipment are not necessarily just based
on manufacturers' specifications but
could be based on API, company, or
other applicable design and material
specifications.
250.1907(b)
Please note that there are typically no
BOEMRE is incorporating by reference
manufacturers recommended inspection
API RP 75, Section 8 and § 250.1916
intervals for fixed equipment (pressure
to address mechanical integrity. The
vessels, piping, pipelines).
operator's maintenance program must
be structured to enhance safety and
Maintenance intervals should be allowed
protect the environment and must
to be extended based on component
sustain ongoing mechanical integrity.
history, operating experience, and risk-
Testing and inspection procedures must
based decision making.
follow commonly accepted standards
and codes, such as API 510 and the
manufacture's recommendations.
250.1907(b)
Equipment may be maintained by
The operator must have mechanical
employees, contractors, or a mix. Some
integrity in accordance with API RP
specialized equipment is actually
75, Section 8 and § 250.1916, in their
maintained by the manufacturer's
SEMS program. Your contractors must
representatives who periodically travel to
conduct operations in accordance with
offshore facilities to perform required
your SEMS program.
maintenance. Therefore, our employees
do not need to be trained to do the actual
maintenance work for all equipment in
the mechanical integrity program.
Recommended: Replace (b) with the
following: the training of maintenance
workers in the application of the
rocedures, relevant hazards, and safe
49
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BOEMRE response to comment
Citation
work practices.
250.1907(c)
We recommend deleting the language
We disagree, we believe that the
"meet the manufacturer's
manufacture's recommendations are
recommendations" in § 250.1907(c).
appropriate to use.
Many of our inspection and testing
requirements, while meeting regulations,
are risk based in approach.
250.1907(c)
Specific examples of practices within our
The operator is required to meet or
IMS would be unacceptable under the
exceed the inspection frequencies in 30
proposed SEMS regulations: We
CFR part 250.
presently feel free to inspect or test some
equipment more frequently than necessary
to gain some extra level of comfort, but we
do not expect to be locked into a greater
frequency.
250.1907(d)
Is electronic documentation of the person
To address recordkeeping and
performing the inspection or test
documentation, we incorporated by
acceptable? Electronic work order
reference API RP 75, Section 13, and
systems are often used to schedule and
additional reporting and documentation
document inspections and tests.
requirements in § 250.1928. Electronic
records are acceptable to BOEMRE for
most records.
250.1907(d)
We recommend adding, "Electronic
BOEMRE kept this paragraph in the
documentation of the same information
final rule. The final rule will also
will suffice to meet this requirement" to
address mechanical integrity
§ 250.1907(d). The requirement for
documentation as described in API RP
"signature" on inspection or test
75, Section 8. Electronic records are
documentation should be modified to
acceptable to BOEMRE for most
encompass operators' use of electronic
records, including electronic
work management systems. Work orders,
signatures.
assigned to and completed by individuals
within the software should be acceptable.
250.1907(d)
The last sentence in § 250.1907(d) should
BOEMRE agrees with this comment
be modified to place an "or" between
and made the text change in new §
inspection and test, therefore changing the
250.1916(d).
language to read "...and the results of the
inspection or test."
250.1907(e)
Correction of deficiencies before further
Deficiencies are addressed in API RP
use will prevent use of risk -based
75, Section 8 and § 250.1916(e).
decision making, and the subsequent
Under the final rule, the procedures for
shut-in of operations may present
Mechanical Integrity must address the
additional hazards. Would this apply in
correction of deficiencies associated
the case of waiting on parts and while
with equipment and systems that are
mitigation measures are put in place?
outside the manufacturer's
Does it cover deficiencies that may not
recommended limits before further use.
affect operations integrity? Run to failure
should be a viable option for some
components. Suggest this requirement be
based on risk. This is not a requirement
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BOENIRE response to comment
Citation
in API RP 75.
250.1907(e)
Specific examples of practices within our
Under § 250.1916(e) of the final rule
IMS that would be unacceptable under
the operator must document the
the proposed SEMS regulations: We
procedures to correct critical equipment
presently decide whether to take a piece
deficiencies or operations. The
of equipment out of service based upon
operator may continue to use an IMS, if
OUT judgment of actual risk (likelihood
it meets the requirements of API RP 75
and consequence of failure).
and the final rule and the operator
addresses any deficiencies. We cannot
accept only "judgment" as a means of
the operator determining risk. The
operator must account for what factors
were considered in taking equipment
out of service. This does not have to be
an exhaustive analysis but it does need
to reflect that all relevant SEMS
elements were considered.
Documenting the "likelihood and
consequence of failure" comports with
the intent of SEMS.
250.1907(f)-(i)
How is this requirement different from
BOEMRE disagrees with this comment
(a), nor how it is to be implemented.
and is incorporating by reference API
Recommendation: Strike (f)
RP 75 and requirements necessary to
implement API RP 75 in the final rule.
How is this requirement different from
The operator must follow the
(a), nor how it is to be implemented.
requirements of API RP 75, Section 8
and the requirements in § 250.1916 for
Recommendation: Strike (g)
mechanical integrity. Paragraph (a) of
Since BOEMRE has outlined prescriptive
§ 250.1916 provides an overview of the
requirements for the inspection and
requirements, while the subsequent
testing and the documentation of those
paragraphs provide more details.
inspections and tests, we do not
understand what the requirement in (h) is
and how it is different from (c) and (d)
above or how to implement it.
Recommendation: Strike (h)
We suggest this be included under (a)
Recommendation: Strike (i) and include
under (a).
250.1908
There is no mention if the MOC is for
The operator must follow the
either permanent and temporary changes
requirements of API RP 75, Section 4
or just permanent changes. Please
and § 250.1912 of the final rule for
clarify.
MOC, which requires procedures for
any changes related to equipment,
operating procedures, personnel
changes, materials, and operating
conditions, except for replacement in
kind. This applies to permanent and
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Citation
temporary changes.
250.1908
A production contractor can have a MOC
The operator is responsible for
process, but in order for the process to
developing and implementing a MOC
work, the operator (client) must be part of
in accordance with API RP 75, Section
the process. The scenario of the
4 and § 250.1912 of the final rule. The
lessee/operator having a MOC process
operator is responsible for coordinating
that the contractor can be a part of is a
with the contractor regarding MOC.
better model.
The operator must ensure that their
contractor embraces safety principles
that support their SEMS program. The
MOC is a cooperative activity that
makes all parties responsible for its
success.
250.1908(a)(2)
A process for changing operating
BOEMRE is incorporating by reference
procedures has already been established
API RP 75, Section 4 for MOCs and
in § 250.1906(c). The MOC process
Section 5 for Operating Procedures and
should simply identify that operating
requirements under and §§ 250.1912
procedures either need to be changed (or
and 250.1913 of the final rule. Under
don't) as a result of changes to the
§§ 250.1912 and 250.1913, the operator
facility. The actual change to the
must address MOC for operating
operating procedures should not have to
procedures.
o through the MOC process.
250.1908(a)(3)
Section 250.1908 proposes issuing MOCs
BOEMRE disagrees with this comment
for personnel changes, but does not
and it is the operator's responsibility to
define which personnel that encompasses.
address personal changes. BOEMRE is
It would be quite onerous if a MOC was
incorporating by reference API RP 75,
required for every single individual that
Section 4 and requirements under §
was changed out on a facility. To
250.1912, to address MOCs for
provide clarity as to those personnel
changes in personnel. API RP 75,
changes that would require a MOC, we
Section 4 includes the suggested
propose adding the following language to
language. The definition of contractors
§ 250.1908(3): "personnel with specific
in § 250.1914(a) does not include those
knowledge or experience who supervise
providing domestic services.
or operate, or support operations of a
facility which would lead to a loss of
knowledge or experience."
250.1908(a)(4)
What does BOEMRE envision as a
BOEMRE is incorporating by reference
change in material that requires a MOC
API RP 75, Section 4 and requirements
that is not already covered under
under § 250.1912 to address MOCs.
equipment?
The operator must adopt these
requirements in the SEMS. Materials
that are not covered under equipment
could include process chemicals and
maintenance materials; these are
mentioned in API RP 75.
250.1908(a)(5)
We assume that changes in operating
BOEMRE is incorporatingb reference
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BOEMRE response to comment
Citation
conditions include such things as changes
API RP 75, Section 4 and requirements
to the operating envelope (pressure,
under § 250.1912 to address MOCs.
temperature, flow rates, material
API RP 4.2e addresses changes in
chemistry, etc.) as described in the
operating conditions. The operator
facility design basis or a change in the
must adopt these requirements in the
chemistry of the product that was not
SEMS.
considered in the equipment
specification. If our assumption is not
correct, please clarify.
250.1908(c)
What does BOEMRE envision by the
BOEMRE is incorporating by reference
following requirement: "You must review
API RP 75, Section 4, and
all changes prior to their
requirements under § 250.1912 to
implementation?"
address MOCs. Section 250.1912(c)
requires the operator to review all
changes prior to their implementation
and API RP 75 section 4.3 addresses
this review related to changes in
personnel. This review is required to
ensure the safety of personnel.
250.1908(c)
Specific examples of practices within our
BOEMRE is incorporating by reference
IMS that would be unacceptable under
API RP 75, Section 4 and requirements
the proposed SEMS regulations: We
under § 250.1912 to address MOCs.
presently allow immediate approval of
The operator may continue to use an
work considered to be for emergency
IMS, if it meets the requirements of
situations without prior MOC review and
API RP 75 and the final regulation.
approval, subsequently working through
Emergency situations are addressed in
MOC as a follow-up.
the final rule under § 250.1918 and
requires the operator to have
emergency response and control plans
in place and ready for immediate
im lementation.
250.1908(f)
We assume that the documentation for
If the management of change results in
this step will be under § 250.1906(c).
and change in the operating procedure,
this change must documented as
provide in § 250.1912(f) in the final
rule
250.1909
The final rule must distinguish between
While BOEMRE does not directly
"contractor employees" and "contracted
regulate the operator/contactor
employees."
relationship, it is the responsibility of
both the operator and contractor to
conduct activities so that they comport
with the operator's SEMS.
250.1909
1. How does this part relate to subpart
1. Subpart O specifically applies to
O?
personnel involved in well control and
production safety system operations,
while subpart S applies to all aspects of
OCS operations under BOEMRE
jurisdiction.
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Proposed Rule
Citation
250.1909
•
Comment received on proposed rule
2. This section could conflict with
subpart O and become detrimental to
operators.
BOEMRE already has regulations in
place to address training and competency
assessments for both operator employees
and contractors. 30 CFR Part 250,
subpart O, Well Control and Production
Safety Training, clearly states that
operators must ensure that both
employees and contract personnel
understand and can properly perform
their duties; § 250.1503(b)(3) requires
operators to have procedures "for
verifying that all employees and
contractor personnel engaged in well
control or production safety operations
can perform their assigned duties." In
fact, BOEMRE periodically assesses the
Subpart O program by auditing and
testing as described in § 250.1507(d),
which states `BOEMRE or its authorized
representative may conduct testing at
either onshore or offshore locations.
Tests will be designed to evaluate the
competency of your employees or
contract personnel in performing their
assigned well control and production
safety duties. You are responsible for the
costs associated with this testing,
excluding salary and travel costs for
BOEMRE personnel."
We find that the proposed language in
§ 250.1909 is redundant with existing
regulations under 30 CFR Part 250,
subpart O, and therefore, should be
eliminated from the proposed rule. If you
do not agree, then please clarify the
relationship between this proposed rule
and the requirements in subpart O and
identify what contractor groups have
otherwise not been addressed by the
existing subpart O requirements. If
BOEMRE has concerns regarding
54
BOEMRE response to comment
2. BOEMRE disagrees. Subpart O
complements a SEMS program. The
operator may use the training
requirements of subpart O to meet the
SEMS requirements in API RP 75
Section 7 as incorporated by reference
and the requirements in § 250.1915.
BOEMRE disagrees. The SEMS rule
applies to contractors performing
maintenance or repair, turnaround,
major renovation, or specialty work on
or adjacent to a covered process. This
section was renumbered as § 250.1914
in the final rule. The operator is
responsible for obtaining and
evaluating information regarding the
contract employer's safety performance
and programs and informs contract
employers of the known potential fire,
explosion, or toxic release hazards
related to the contractor's work and the
process. The operator may use the
training requirements of subpart O to
meet the SEMS requirements in API
RP 75, Section 7, as incorporated by
reference and § 250.1915.
BOEMRE disagrees. Subpart O
complements a SEMS program. All
personnel with the operator's SEMS
program need to be trained to
competently perform their assigned
duties. The operator may use the
training requirements of subpart O to
meet the SEMS requirements in API
RP 75, Section 7, as incorporated by
reference and § 250.1915 in the final
rule.
•
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Proposed Rule
Comment received on proposed rule
BOEMRE response to comment
Citation
contractor selection or competency, then
the appropriate regulation to address such
concerns is within the subpart O program.
Recommendation: Strike § 250.1909 in
its entirety.
250.1909
The current BOEMRE regulations under
subpart O specifically applies to
subpart O at § 250.1500 require operators
personnel involved in well control and
to ensure and document that their
production safety system operations
company and contract employees are
The SEMS rule applies to contractors
competent to perform their assigned jobs.
performing maintenance or repair,
Therefore, the section on contractor
turnaround, major renovation, or
selection and competency in the proposed
specialty work on, or adjacent to, a
rule is redundant and not needed. If
covered process. This section was
BOEMRE felt it necessary, subpart O
renumbered as § 250.1914 in the final
could be expanded to include any worker
rule. The operator is responsible for
groups not already covered in the current
obtaining and evaluating information
rule. In the event BOEMRE proceeds
regarding the contract employer's
with an entirely new rulemaking, we
safety performance and programs and
recommend a performance based rule be
informing contract employers of the
written (like subpart O) to allow
known potential fire, explosion, or
operators to utilize their existing safety
toxic release hazards related to the
and environmental management
contractor's work and the process. The
programs instead of a detailed,
operator may use the training
prescriptive program as proposed in this
requirements of subpart O to
rulemaking. Companies could then
substantially meet the SEMS
certify to BOEMRE that their programs
requirements in API RP 75, Section 7,
include the required elements and use
as incorporated by reference and the
their documentation and audit systems
requirements necessary to implement
that are already in place and working.
API RP 75 in § 250.1915. The
contactor must ensure that all personnel
not mentioned in subpart O are also
competent in conducting their job and
subscribe to safe work practices as
identified in the operator's SEMS
program.
250.1909
While the proposed rule states the
BOEMRE disagrees; SEMS must
required SEMS program must include
include everyone working on a facility;
each of the 4 elements described, we
criteria for contractor selection are an
believe the § 250.1909 "What criteria
important part of that. Contractor
must be documented in my SEMS
criteria are addressed in Section 6.4
program for contractor selection?" is
and Appendix A of API RP 75 as
actually a 5`h element that has been
incorporated by reference. We
added without the justification and
included this in the final rule with
rationale used to validate inclusion of the
requirements necessary to implement
other 4 elements.
API RP 75 in § 250.1914.
250.1909
If contractors are to be "accountable" for
The operator is responsible for having a
SEMS activities, their scale, complexity
SEMS program in place. The operator
and scope of work should also be taken
is responsible for coordinating with the
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250.1909
250.1909
Comment received on proposed rule
into account. Example: contractor
services vary from "Labor" (i.e.,
production operators), "Equipment" (i.e.,
Generators, machinery rentals) or both
"Labor and Equipment" (i.e., drilling rig,
welding machine, and welder), etc. A
contractor supplying "Labor" services
should not be required to have a SEMS
program, but the competency to work
within the clients program (i.e., perform
JSAs, initiate MOC process, utilize
Operating Procedures in performance of
duties, perform level one visual
Mechanical Integrity inspections in
accordance with a lessee's SEMS
program). A contractor only supplying
"Equipment" should have a Mechanical
Integrity Plan and Operating Procedures
that accompany the equipment and
limited hazards analysis pertaining to his
equipment. A contractor supplying
"Labor and Equipment" should have a
SEMS program that covers his equipment
and the operation thereof.
There is no indication in the data used for
the proposed rule that "Contractor
Selection" contributed to the incidents
analyzed by the BOEMRE.
The proposed rule would require the
lessee/operator to develop a SEMS.
However, § 250.1909 states that the
lessee must document that their
contractors have policies and practices
that are consistent with the lessee's plan.
Furthermore, it states that a copy of the
contractor's SEMS program must be kept
by the operator and the contractor at each
facility where contract operations are
being performed. Our company has 50 to
60 customers. To strive for consistency
with 50 to 60 individual programs is
unrealistic and places an unnecessary
burden on all contract operators. Our
company either manages or operates over
600 platforms in the GOM. The
paperwork burden of supplying and
maintaining a SEMS program for each
56
BOEMRE response to comment
contractor regarding their SEMS
program. The operator must ensure
that their contractor embraces safety
principles that support their SEMS
program.
Contractors perform a majority of the
work on the OCS and the selection of
skilled, knowledgeable, and trained
contractor personnel by the operator is
an important part of ensuring that the
SEMS program works.
The operator is responsible for having a
SEMS program in place. The operator
is responsible for coordinating with the
contractor regarding their SEMS
program. The operator must ensure
that their contractor embraces safety
principles that support their SEMS
program.
Under § 250.1914 in the final rule the
operators must obtain and evaluate
information regarding the contractor's
safety and environmental performance
when selecting a contractor. Operators
must ensure that contractors have their
own written safe work practices.
Contractors may adopt appropriate
sections of the operator's SEMS
program. Operator and contractor must
s
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Proposed Rule
Citation
250.1909
250.1909
Comment received on proposed rule
facility (again, consistent with that
individual customer) could only be done
at a tremendous cost of not only man
hours but monetary investment that may
not be recoverable.
There is absolutely no need for further
expansion of contractor selection and
contractor documentation in any SEMS
program. Subpart O already addresses
contractor evaluations and contractor
selection. This portion of the proposed
rule is redundant and attempts to expand
once again on the definition of
"Production Operations."
BOEMRE cannot expect the operator or
lessee to evaluate, test, and document the
competency of these hired professionals
as they are by name certified to perform
their tasks and possess unique
knowledge. Additionally, contractor
selection does not affect human factors.
57
BOEMRE response to comment
document their agreement on
appropriate contractor safety and
environmental policies and practices
before the contractor begins work at the
operator's facilities.
Subpart O applies to personnel
involved in well control and production
safety system operations. Section
250.1914 of the final rule applies to
contractors performing maintenance or
repair, turnaround, major renovation, or
specialty work on, or adjacent to, a
covered process, as well as Appendix A
of API RP 75. The operator is
responsible for verifying that contractor
personnel can perform their assigned
duties and informs contract employers
of all hazards related to the contractor's
work and the process. The operator
may use the training requirements of
Subpart O to meet the SEMS
requirements in API RP 75 Section 7 as
incorporated by reference and
§ 250.1915 of the final rule.
BOEMRE disagrees. The operator is
accountable for contractor personnel
activities and equipment. BOEMRE
does not expect the operator to test
their contractors. BOEMRE does
expect the operator to evaluate their
contractor's ability to perform the job
that they are hired to do and to
document that they have done so.
Under § 250.1914 in the final rule the
operators must obtain and evaluate
information regarding the contractor's
safety and environmental performance
when selecting a contractor. Operators
must ensure that contractors have their
own written safe work practices.
Contractors may adopt appropriate
sections of the operator's SEMS
program. Operator and contractor must
document their agreement on
appropriate contractor safety and
environmental policies and practices
before the contractor begins work at the
operator's facilities.
•
Proposed Rule
Citation
250.1909
250.1909
Comment received on proposed rule
We are concerned with the ambiguous
language related to contractors and
contracted personnel. BOEMRE fails to
clearly distinguish between contracted
individuals acting in the same capacity as
an employee, and companies contracted
to perform specialized services for a
lessee, leading to perhaps unintended
applications. For example, § 250.1909(a)
of the proposed rule states, "A contractor
is anyone performing work for the
lessee." This could be construed as
including emergency response operations
even though these are not integral to oil
and gas exploration and production
operations. We support the OOC
comment that the section relating to
contractors be stricken from the rule, as
redundant with existing subpart O
regulations. In the alternative, we request
that the currently overbroad language be
clarified to define contractors, and
contracted personnel, and to confirm that
the rule does not apply to emergency
response contractors even though they are
contracted to perform work for a lessee in
the OCS.
The data used in the proposed rule makes
no mention of problems regarding
contractor competency, training, MOC,
mechanical integrity, etc.
BOEMRE response to comment
BOEMRE disagrees. Subpart O
applies to personnel involved in well
control and production safety system
operations. Section 250.1914 of the
final rule applies to contractors
performing maintenance or repair,
turnaround, major renovation, or
specialty work on, or adjacent to, a
covered process and Appendix A of
API RP 75. The operator is responsible
for obtaining and evaluating
information regarding the contract
employer's safety perfonnance and
safety programs and informs contract
employers of the known potential fire,
explosion, or toxic release hazards
related to the contractor's work and the
process. The operator may use the
training requirements of subpart O to
meet the SEMS requirements in API
RP 75, Section 7 as incorporated by
reference. The API RP 75 defines
contractor as "The individual,
partnership, firm, or corporation
retained by the owner or operator to
perform work or provide supplies or
equipment. The term contractor must
also include subcontractors".
Contractors perform the majority of the
work on the OCS and as such, selecting
skilled, knowledgeable, and trained
contractor personnel by the operator
will help achieve safe OCS operations.
Under § 250.1914 in the final rule the
operators must obtain and evaluate
information regarding the contractor's
safety and environmental performance
when selecting a contractor. Operators
must ensure that contractors have their
own written safe work practices.
Contractors may adopt appropriate
sections of the operator's SEMS
program. Operator and contractor must
document their agreement on
appropriate contractor safety and
environmental policies and practices
before the contractor begins work at the
operator's facilities.
•
Proposed Rule
Comment received on proposed rule
BOEMRE response to comment
Citation
250.1909(b)
1. Are electronic copies of contractor's
1. Electronic copies of contractor's
competencies and SEMS programs
competencies and SEMS programs are
acceptable?
acceptable. See API RP 75, Section 13
and § 250.1928
2. Do we need to keep competencies for
2. In § 250.1914 of the final rule, the
each individual contractor?
SEMS must include procedures and
verification that the operator's
contractor and employees understand
and can perform their assigned duties,
as well as Appendix A of API RP 75,
which addresses contractor selection
criteria. The operator is responsible for
ensuring and validating the competency
of their contractors; the method for
doing so must be detailed in their
SEMS program. The operator may
request specific performance
information from contractors.
250.1910
We recommend that the prescriptive
BOEMRE incorporated by reference
language be replaced with the following:
API RP 75, Section 12 and
"You must audit your SEMS program in
requirements necessary to implement
accordance with API RP 75, Section 12,
API RP 75 in the final rule under §
Audit of Safety and Environmental
250.1920 to address audits and
Management Program Elements."
documentation. The final rule gives
the option of utilizing either an
independent third party or your
designated and qualified personnel to
conduct audits on your behalf.
250.1910(a)
We believe timing for audits should be
BOEMRE incorporated by reference
based on performance and risk rather than
API RP 75. Audit frequency is
a prescribed schedule as described in
addressed in § 250.1920 of the final
§ 250.1910(a).
rule. The operators must have their
SEMS programs audited by either an
independent third party or your
designated and qualified personnel to
conduct audits on your behalf
according to the requirements of this
subpart and API RP 75, Section 12
within 2 years of the initial
implementation of the SEMS program
and at least once every 3 years
thereafter
250.1910(b)
As part of our SEMS program, we audit
Audit frequency is addressed in
all facilities (offshore and on) on a 3-5
§ 250.1920 of the final rule. The
year basis and roll up results of audits
operators must have their SEMS
from each year to evaluate our program
programs audited by either an
as a whole. We assume this is acceptable
independent third party or your
in accordance with this section.
I designated and qualified personnel to
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BOEIIRE response to comment
Citation
conduct audits on your behalf
according to the requirements of this
subpart and API RP 75, Section 12
within 2 years of the initial
implementation of the SEMS program
Which part of this audit process would
and at least once every 3 years
the BOEMRE want to be invited to
thereafter.
participate/observe?
In § 250.1920(b), the operator must
notify the BOEMRE 30 days in
advance to allow BOEMRE to
participate in/observe the operators
SEMS audit. BOEMRE may
participate or observe the audit of any
of the elements in the final rule.
250.1910(b)
We recommend deleting language at
BOEMRE disagrees; we maintained
§ 250.1910(b) requiring notification to
this requirement in the final rule, so
BOEMRE prior to conducting an audit.
that BOEMRE may observe SEMS
audits under § 250.1924(c).
250.1910(b)
How does BOEMRE envision
If BOEMRE decides to participate in a
participating in an audit as just as an
SEMS audit, our activities may include
observer? These seem to be
one or more of the following:
contradictory terms. If BOEMRE is
• Observation
merely going to observe and not do or say
• Requesting documentation
anything, then perhaps better wording
• Revising SEMS program
would be "Representatives from
. Other duties as needed
BOEMRE may observe your SEMS
BOEMRE may participate as observers
audit." Further, if BOEMRE is going to
to verify compliance. BOEMRE may
simply observe, what is the purpose of
issue warnings, PINCs, or INCs, under
observing the audit?
§ 250.1927.
250.1910(b)
The wording in this section also seems to
BOEMRE disagrees. In the final rule
indicate that the SEMS audit will be
BOEMRE may participate in the audit
conducted in a meeting style; otherwise,
in the field and office locations as
how will BOEMRE observe the audit?
needed. How BOEMRE participates in
the audit will be based on how the
operator conducts its audit.
250.1910(b) and
Will the BOEMRE write INCs on the
BOEMRE may write INCs based on
(c)
issues self -discovered on audits (either as
the severity of the issues discovered
a participant or following review of the
during an audit (either as a participant
audit report)?
or following the review of the audit
report). If the BOEMRE discovers an
issue when reviewing the audit report,
we will consider whether the extent to
which the operator has addressed the
issue when deciding if we should write
an INC. BOEMRE will consider all
relevant factors when considering
issuing an INC, including the fact that
the operator self -discovered the
60
•
Ci7
O
Proposed Rule
Comment received on proposed rule
BOEMRE response to comment
Citation
deficiency. BOEMRE encourages
operators to identify deficiencies
during their audits and looks favorably
on audits detailing such, before
deciding if a self -discovered deficiency
warrants receiving an INC. BOEMRE
recognizes the intent of the operator's
audit is to find deficiencies and make
the necessary corrections to enhance
safety and BOEMRE does not intend
for audits to be used as a punitive
exercise.
250.1910(c)
When does BOEMRE consider the audit
The audit is complete when any
to be completed? We consider the audit
deficiencies in a SEMS program are
to be completed when the final audit
corrected and documented. If there are
report is issued.
no deficiencies, the audit is complete
when the final audit report is issued
and submitted to BOEMRE.
250.1910(c)
Given the language in § 250.1910(d), it
In § 250.1920 of the final rule, the
appears that BOEMRE does not envision
operator must require the Independent
receiving the actual SEMS audit report.
Third Party to submit an audit report of
the findings and conclusions of the
Recommendation: You must submit a
audit to BOEMRE within 30 days of
report to the BOEMRE within 30 days
the audit completion date. The report
after the issuance of the final SEMS
must outline the results of the audit,
report by your designated and qualified
including deficiencies identified.
personnel or your independent third -
party. The report need not be the full
SEMS report but must outline....
250.1910(c)
We agree with the BOEMRE proposal to
The audit reports are critical documents
periodically review the results of SEMS
that BOEMRE needs to ensure that
audits based on operator performance
your audit protocols are true to the
through unannounced or announced
intent of this subpart and that any
inspections. However, we are not
deficiencies have been addressed
supportive of the language at
appropriately and in a timely manner.
§ 250.1910(c) that requires producing a
In § 250.1920 of the final rule, the
separate report solely for BOEMRE
operator must require the Independent
purposes within 30 days of the
Third Party or your designated and
completion of an audit. This is an
qualified personnel to submit an audit
administrative burden and does not meet
report of the findings and conclusions
the intent of the proposed regulation that
of the audit to BOEMRE within 30
the rule not be a paperwork exercise. We
days of the audit completion date. The
suggest adding language to § 250.1910(c)
report must outline the results of the
that BOEMRE could review audit reports
audit, including deficiencies identified.
during inspections or upon request that
would provide BOEMRE unimpeded
access to any audit findings at their
discretion.
250.1910(d)
What does BOEMRE envision as the
There is not a significant difference
61
•
U
Proposed Rule
Comment received on proposed rule
BOEMRE response to comment
Citation
difference between verifying corrective
between the two sections in regards to
actions from an audit in § 250.1910(d)
verifying corrective actions.
and § 250.1913?
250.1910(c)
What is the purpose of retaining copies of
BOEMRE is incorporating by reference
the audit for 5 years, when the program
API RP 75, Section 12 and § 250.1920
has to be audited every 3 years?
of the final rule will require
independent third party or your
Recommendation: You must retain
designated and qualified personnel to
copies of either the independent third-
conduct audits on your behalf. The final
parry's SEMS records or self audit for a
rule has additional recordkeeping
minimum period of 3 years or until the
requirements that are not in API RP 75.
completion of the next audit.
In § 250.1920 of the final rule, the
operator must require the Independent
Third Party or your designated and
qualified personnel to submit an audit
report of the findings and conclusions
of the audit to BOEMRE within 30
days of the audit completion date and
to keep copies of the audits for 6 years .
Requiring the operators to keep the
audits for 6 years ensures that they
have copies of audits for at least 2 audit
cycles for reference.
250.1911
We recommend that the prescriptive
BOEMRE incorporated by reference
language be replaced with the following:
API RP 75, Section 13, and additional
"Your SEMS program procedures and
recordkeeping and documentation
documents must be maintained in
requirements in § 250.1928.
accordance with API RP 75, Section 13,
Records and Documentation."
250.1911
Which records need to be kept to comply
The response to these questions are
with this part? Which records need to be
addressed in API RP 75, which
signed and dated? Only those records
BOEMRE incorporated by reference,
specifically referred to in this proposed
and additional recordkeeping and
rule? API RP 75 provides guidance and
documentation requirements in
examples for this section.
§ 250.1928.
250.1911
The proposed regulation has exhaustive
BOEMRE incorporated by reference
prescriptive documentation and
API RP 75, Section 13, and additional
recordkeeping requirements imbedded
recordkeeping and documentation
throughout the rule. Existing programs
requirements in § 250.1928.
will have to be rewritten by all operators
to incorporate these prescriptive
requirements. We do not believe that this
level of prescriptive documentation and
recordkeeping will increase safety. The
API RP 75 has a records and
documentation section. If BOEMRE is
going to require documentation and
recordkeeping, then again, we strongly
recommend that Section 13 of API RP 75
62
C�
•
0
Proposed Rule
Comment received on proposed rule
BOEIVIRE response to comment
Citation
be ado ted in the final rulemakin .
250.1912(c)
When will BOEMRE evaluate the
The operator must use an independent
independent third -party? Before or after
third -party or your designated and
they are used for a SEMS audit? What is
qualified personnel performing independent
the evaluation criterion?
third party functions. BOEMRE will not
If BOEMRE finds deficiencies in the
approve, but will evaluate, the
third -party and they have already
independent third -party or your
performed a SEMS audit, does that put
designated and qualified personnel;
the audit results in jeopardy or require a
however, if there are deficiencies in the
new audit be performed?
audit, we will take appropriate action.
The independent third -party or your
designated and qualified personnel must
meet the requirements of § 250.1926.
250.1913(a)
"Adequate" and "effective" are very
In the final rule, BOEMRE removed
subjective terms. What criteria will
the term "adequate" and adopted most
BOEMRE utilize to determine if a
of the recommended language. This is
program is adequate and/or effective?
now in § 250.1924.
Many operators currently have well
developed programs, but may still have
injuries and incidents. Would these
programs be deemed adequate and
effective?
Recommendation: (a) BOEMRE or its
authorized representative may evaluate or
visit your facility to determine whether
your SEMS program is in place and being
followed. These evaluations or visits
may be random or based upon the OCS
lease operator's or contractor's
performance.
250.1913(a)
BOEMRE is in a much better position,
The final rule will require operators to
than a third -party company to approve the
use an independent third -party or
lessee's SEMS Programs for the
designated and qualified personnel
following reasons:
performing independent third party
1. BOEMRE is a government agency and
functions to audit a SEMS program.
therefore does not have a conflict of
BOEMRE will not approve SEMS
interest. Whereas a third -party company
programs because the intent is to have
is a for -profit entity and would be subject
a program that evolves and adapts, as
to the pressures of financial interest.
needed. This allows operators to tailor
Additionally, third- party companies
the program to their individual needs
could be approving programs that they
and corporate cultures on an ongoing
have produced.
basis.
2. BOEMRE has ready access to all
offshore leases.
Under § 250.1925 of the final rule,
BOEMRE may conduct an audit if
BOEMRE identifies safety or non-
compliance concerns based on the
results of our inspections and
63
•
•
0
Proposed Rule
Comment received on proposed rule
BOEMRE response to comment
Citation
evaluations, or as a result of an event.
250.1913(b)
What are the qualifications of the
BOEMRE will use appropriate
BOEMRE representatives conducting
BOEMRE personnel with the proper
these evaluations? Are they familiar with
credentials and training to ensure
management systems and auditing
consistency.
protocols?
250.1914
We have serious concerns about the
BOEMRE continually works to address
consistency of enforcement actions. How
inconsistency. We have demonstrated
will BOEMRE ensure the consistency of
improvements in this area for the last
evaluation?
10 years. BOEMRE has established
internal processes to help ensure
consistency in enforcement.
250.1915
1. Please provide detailed instructions
1. See Appendix I in preamble of the
and examples for filling out MMS-131.
final rule.
2. Who within BOEMRE is the form to
2. The form may be sent to the Safety
be sent to and by what method.... paper,
and Enforcement Branch by fax to
electronic, etc.?
(703) 787-1575, by email to
semp(iWEMRE.gov, , or by mail to
381 Elden St., MS-4023, Herndon, VA
20170.
3. By calendar year, we assume that you
3. For this application, the BOEMRE
mean Jan 1 to Dec 31. If not, please
considers a calendar year to cover the
clarify.
time from January ls` to December 31S`
4. Please state how BOEMRE will utilize
4. BOEMRE uses the data collected in
the data.
Form MMS-131 to calculate 20 annual,
OCS-wide, performance indices. The
indices provide information about
performance and safety trends; they
also allow OCS operators to compare
their performance with industry
averages.
5. Please include provisions for holding
5. The information on Form MMS-131
the individual company data confidential.
is not protected from disclosure and is
subject to FOIA should a member of
the public request this information.
6. We also point out the authority to
6. BOEMRE disagrees. The OSHA
require employers to collect and report
does not have authority for OCS oil and
work -hours and injury/incident data of
gas and sulphur activities.
this type actually rests with the USCG
based on the MOU between USCG and
OSHA dated 19 December 1979.
Furthermore, the collection and reporting
of injuries and illnesses on the OCS falls
under the currently pending USCG
64
0
•
Proposed Rule
Comment received on proposed rule
BOEMRE response to comment
Citation
rulemaking (RIN 1625-AA18) issued on
27 June 1995, and entitled Outer
Continental Shelf Activities.
Coordination by BOEMRE with the
USCG is recommended to consolidate
and coordinate their efforts and avoid any
duplication of requirements and
unnecessary burdens.
The following lists the citation for the proposed rulemaking and what the current
citation is in the final rulemaking.
Proposed Rulemaking Citation
Final Rulemaking Citation
§ 250.1900 Must I have a SEMS
§ 250.1900 Must I have a SEMS
program?
program?
§ 250.1901 What is the goal of my SEMS
§ 250.1901 What is the goal of my SEMS
program?
program?
§ 250.1902 When must I comply with the
§ 250.1900(a). Must I have a SEMS
regulations in this subpart?
program?
§ 250.1903 May I use an industry
Removed.
standard to develop my SEMS program?
§ 250.1904 What are my general
§ 250.1909 What is management's
responsibilities for SEMS?
general responsibilities for the SEMS
program?
§ 250.1905 What criteria for Hazards
§ 250.1911
Analyses must my SEMS program meet?
§ 250.1906 What criteria for Operating
§ 250.1913
Procedures must my SEMS program meet?
§ 250.1907 What criteria for Mechanical
§ 250.1916
Integrity must my SEMS program meet?
§ 250.1908 What criteria for Management
§ 250.1912
of Change must my SEMS program meet?
§ 250.1909 What criteria must be
§ 250.1914 What criteria must be
documented in my SEMS program for
documented in my SEMS program for safe
contractor selection?
work practices and contractor selection?
§ 250.1910 What are my responsibilities
§ 250.1920
when conducting a SEMS audit?
§ 250.1911 What are my documentation
§ 250.1928
and recordkee ing requirements?
§ 250.1912 What qualifications must an
§ 250.1926
65
•
0
Proposed Rulemaking Citation
Final Rulemaking Citation
independent third -party or my designated
and qualified personnel meet?
§ 250.1913 How will BOEMRE
§ 250.1924
determine if my SEMS program is
effective?
§ 250.1914 What happens if BOEMRE
§ 250.1927
finds shortcomings in my SEMS program?
§ 250.1915 What are my responsibilities
§ 250.1929
for submitting OCS performance measure
data?
[NEW SECTION] § 250.1903
Definitions
[NEW SECTION] § 250.1904
Documents incorporated by reference
[NEW SECTION] § 250.1910 What
safety and environmental information is
required?
[NEW SECTION] § 250.1914 What
criteria must be documented in my
SEMS program for safe work practices
and contractor selection?
[NEW SECTION] § 250.1915 What
criteria for training must be in my
SEMS program?
[NEW SECTION] § 250.1917 What
criteria for pre -start up review must be
in my SEMS program?
[NEW SECTION] § 250.1918 What
criteria for emergency response and
control must be in my SEMS?
[NEW SECTION] § 250.1919 What
criteria for investigation of incidents
must be in my SEMS program?
[NEW SECTION] § 250.1925 May
BOEMRE direct me to conduct
additional audits?
Appendix 1
Instructions on how to fill out Form MMS-131 — Performance Measures Data.
1. On the line titled, "Company Name(s)," enter the name(s) of the operating
company(ies) that are the owners of the data that need to be entered on the remainder of
• 66
• this form.
2. Directly across from your entry on "Company Names," please enter the name of the
Bureau of Ocean Energy Management, Regulation and Enforcement (BOEMRE) Region
where your operating company(ies) have worked and generated the data to be entered on
the remainder of this form.
3. On the line titled, "Operator Code(s),*" please enter all the known operator codes for
the company name or names that you have entered above.
4. Directly across from your entry on "Operator Codes," please enter the Calendar Year
the data to be entered on the remainder of the form was generated.
5. On the line titled, "Contact Name," please enter the name of your chosen contact
person. This person should be knowledgeable about the data your company has
submitted on this form as they will be the first person the BOEMRE contacts should the
bureau have any questions about the data you have provided.
6. Directly across from your entry on "Contact Name," please input an active, valid
email address for your "Contact Name."
7. Enter an active and valid telephone number on the line titled, "Telephone." This
• telephone number should belong to your "Contact Name."
8. Enter an active and valid fax number on the line titled, "Fax." This fax number should
be accessible to your "Contact Name."
9. Enter the date this form was submitted to the BOEMRE on the line titled, "Date
Submitted."
10. On line A, in the column labeled, "Production Operations," enter the total number of
company employee recordable injuries and illnesses accrued in each of the four quarters
of the calendar year. Only the total number of recordable injuries and illnesses suffered
by operating company employees while they were in engaged in production operations
may be entered here.
11. On line A, in the column labeled, "Drilling** Operations," enter the total number of
company employee recordable injuries and illnesses accrued in each of the four quarters
of the calendar year. Only the total number of recordable injuries and illnesses suffered
by operating company employees while they were engaged in drilling operations may be
entered here.
12. On line A, in the column labeled, "Construction Operations," enter the total number
of company employee recordable injuries and illnesses accrued in each of the four
• 67
• quarters of the calendar year. Only the total number of recordable injuries and illnesses
suffered by operating company employees while they were engaged in construction
operations may be entered here.
13. On line B, in the column labeled, "Production Operations," enter the total number of
contract employee recordable injuries and illnesses accrued in each of the four quarters of
the calendar year. Only the total number of recordable injuries and illnesses suffered by
contract employees while they were engaged in production operations may be entered
here.
14. On line B, in the column labeled, "Drilling ** Operations," enter the total number of
contract employee recordable injuries and illnesses accrued in each of the four quarters of
the calendar year. Only the total number of recordable injuries and illnesses suffered by
contract employees while they were engaged in drilling operations may be entered here.
15. On line B, in the column labeled, "Construction Operations," enter the total number
of contract employee recordable injuries and illnesses accrued in each of the four quarters
of the calendar year. Only the total number of recordable injuries and illnesses suffered
by contract employees while they were engaged in construction operations may be
entered here.
16. On line C, in the column labeled, "Production Operations," enter the total number of
• company employee DART recordable injuries and illnesses accrued in each of the four
quarters of the calendar year. Only the total number of DART recordable injuries and
illnesses suffered by operating company employees while they were engaged in
production operations may be entered here.
17. On line C, in the column labeled, "Drilling** Operations," enter the total number of
company employee DART recordable injuries and illnesses accrued in each of the four
quarters of the calendar year. Only the total number of DART recordable injuries and
illnesses suffered by operating company employees while they were engaged in drilling
operations may be entered here.
18. On line C, in the column labeled, "Construction Operations," enter the total number
of company employee DART recordable injuries and illnesses accrued in each of the four
quarters of the calendar year. Only the total number of DART recordable injuries and
illnesses suffered by operating company employees while they were engaged in
construction operations may be entered here.
19. On line D, in the column labeled, "Production Operations," enter the total number of
contract employee DART recordable injuries and illnesses accrued in each of the four
quarters of the calendar year. Only the total number of DART recordable injuries and
illnesses suffered by contract employees while they were engaged in production
operations may be entered here.
• 68
• �c �c
20. On line D, in the column labeled, "Drilling" Operations,ff enter the total number of
contract employee DART recordable injuries and illnesses accrued in each of the four
quarters of the calendar year. Only the total number of DART recordable injuries and
illnesses suffered by contract employees while they were engaged in drilling operations
may be entered here.
21. On line D, in the column labeled, "Construction Operations," enter the total number
of contract employee DART recordable injuries and illnesses accrued in each of the four
quarters of the calendar year. Only the total number of DART recordable injuries and
illnesses suffered by contract employees while they were engaged in construction
operations may be entered here.
22. On line E, in the column labeled, "Production Operations," enter the total number of
hours that operating company employees worked on production operations during each of
the four quarters of the calendar year.
23. On line E, in the column labeled, "Drilling" Operations," enter the total number of
hours operating company employees worked on drilling operations during each of the
four quarters of the calendar year.
24. On line E, in the column labeled, "Construction Operations," enter the total number
• of hours that operating company employees worked on construction operations during
each of the four quarters of the calendar year.
25. On line F, in the column labeled, "Production Operations," enter the total number of
hours that contract employees worked on production operations during each of the four
quarters of the calendar year.
26. On line F, in the column labeled, "Drilling" Operations," enter the total number of
hours contract employees worked on drilling operations during each of the four quarters
of the calendar year.
27. On line F, in the column labeled, "Construction Operations," enter the total number
of hours that contract employees worked on construction operations during each of the
four quarters of the calendar year.
28. On line G, enter the total number of EPA NPDES non -compliances experienced by
the operating company during the calendar year.
29. On line H, for oil spills of less then 1 bbl:
a. Count every occurrence of such a spill individually and tally that sum.
b. On line 1, enter the total number of oil spills less than 1 bbl that you have tallied.
c. For each individual spill, estimate the volume of oil lost.
• 69
Od. Sum the estimates for each spill and enter the final amount of oil lost (in bbls) on
line 2.
is
O70
U.S. Department of the Interior OMB Control Number 1010-0186
Bureau of Ocean Energy Management, OMB Approval Expires 10/31/2013
Regulation and Enforcement
PERFORMANCE MEASURES DATA
Provide Data on an Annual Basis for the Previous Calendar Year by March 31 of Each Year
Company Name(s)
Operator Code(s)*
Contact Name
Telephone
Fax
SAFETY
A. No. of Company Employee
Recordable Injuries/Illnesses
B. No. of Contract Employee
Recordable Injuries/Illnesses
C. No. of Company Employee
DART Injuries/Illnesses***
D. No. of Contract Employee
DART Injuries/Illnesses***
BOEMRE Region
Calendar Year
Email Addres
Date
PRODUCTION DRILLING** CONSTRUCTION
OPERATIONS OPERATIONS OPERATIONS
I" Qtr
2nd Qtr
3`d Qtr
4" Qtr
1" Qtr
2nd Qtr
3`d Qtr
4" Qtr
1" Qtr
2nd Qtr
3`d Qtr
4" Qtr
Is' Qtr
2nd Qtr
3`d Qtr
4`" Qtr
0 ®OEhIMForm MMS-131 (Oct 2013 Replaces all previous editions that may not be used.) Page 1 of 2
• PRODUCTION DRILLING** CONSTRUCTION
SAFETY OPERATIONS OPERATIONS OPERATIONS
E. Company Employee I51 Qtr
Hours Worked
2nd Qtr
3`d Qtr
4" Qtr
F. Contract Employee 1 s` Qtr
Hours Worked
2nd Qtr
3" i Qtr
01 Qtr
G. No. of EPA NPDES Noncompliances
H. For Oil Spills < I bbl
• 1. No. of Spills
•
2. Total Volume for Spills bbi
* Please list all operator codes that these data represent.
** Drilling Operations include Drilling, Workover, and Allied Services.
*** Formerly Lost Time Cases that include Days Away from work, Restricted duty, and Transfer situations.
Paperwork Reduction Act of 1995 (PRA): The PRA (44 U.S.C. 3501 et s�Mc.) requires us to inform you that
BOEMRE collects this information to carry out its responsibilities under the OCS Lands Act, as amended. BOEMRE
will use the information to evaluate the effectiveness of industry's continued improvement of safety and environmental
management in the OCS. Responses are mandatory. No proprietary data are collected. We estimate the public
reporting burden, including the time for reviewing instructions, gathering and maintaining data, and completing and
reviewing the information to average 10 hours per response. An agency may not conduct or sponsor, and a person is
not required to respond to, a collection of information unless it displays a currently valid Office of Management and
Budget (OMB) control number. The OMB has approved this collection of information and assigned OMB control
number 1010-0186. You may direct comments regarding the burden estimate or any other aspect of this collection of
information to the Information Collection Clearance Officer, Mail Stop 5438, Bureau of Ocean Energy Management,
Regulation and Enforcement, Department of the Interior, 1849 C Street, NW, Washington, DC 20240.
COMPANY -SPECIFIC DATA COLLECTED UNDER THIS REQUEST IS INTENDED FOR
GOVERNMENT USE ONLY
00B Form MMS-131 (Oct 2013 Replaces previous editions that may not be used.) Page 2 of 2
72
• After reviewing and discussing the comments, BOEMRE decided to require each
offshore operator to develop, implement, maintain, and operate under a SEMS program
composed of all elements addressed in API RP 75, Development of a Safety and
Environmental Management Program for Offshore Operations and Facilities, Third
Edition, May 2004, Reaffirmed May 2008.
In addition to the SEMS elements, we clarified hazards analysis and expanded
recordkeeping and documentation requirements. We are also requiring operators to
conduct a JSA for OCS activities identified in their SEMS program. In § 250.1911, we
allow the operator to perform a single hazards analysis for simple and multiple similar
facilities. The hazards analysis may apply to all such facilities after verifying that site -
specific deviations are addressed in each of the elements of your SEMS program. The
• hazards analysis section in API RP 75 addresses the job task at the facility level.
Therefore, BOEMRE is requiring JSAs as part of the SEMS program under § 250.1911.
•
A JSA is used to review site -specific detailed job steps and uncover hazards associated
with the specific job undertaken. The JSA defines the requirements for identifying,
assessing, and controlling personal risks associated with work activities. Operators must
complete a JSA prior to performing any activity identified in their SEMS program. The
supervisor of the person in charge of the task must approve the JSA prior to the work
commencing. The JSA is performed to identify and evaluate hazards of a job/task for the
purpose of hazards control or elimination that is currently not addressed in API RP 75,
Section 3, Hazards Analysis element.
The decision to require a SEMS program plus the JSA requirements is based on
BOEMRE accident panel investigation reports, incident investigation findings, analyses
73
• of INC data, performance reviews with operators, and the fact that existing BOEMRE
regulations do not address the SEMS elements as a separate and comprehensive
approach. Since existing regulations (30 CFR Part 250) do not address these elements as
a separate and comprehensive approach, it is appropriate to require these SEMS elements.
BOEMRE's evaluation of safety information included the following:
Accident Panel Investigation Reuorts
BOEMRE prepares accident panel investigation reports for major accidents. An
analysis of 42 accident panel reports from 2000 through 2009 revealed that many
fatalities and injuries occurred while performing routine tasks such as drilling,
construction, coiled tubing operations, and crane and other lifting events. In addition,
most of these accident panel reports' recommendations related to one of the following
• four SEMS elements: Hazards Analysis, Management of Change, Operating Procedures,
and Mechanical Integrity.
The accident panel reports can be viewed at the following Web site:
http://www.p,omr.BOEMRE.gov/homepgJoffshore/safety/acc repo/accindex.html
Contrib ing Causes
BOEMRE
Hazards
Management
Operating
Mechanical
Injury
Fatality
Report
Analysis
of Change
Procedures
Integrity
#
#
BOEMRE 2009-
042
X
X
X
X
1
1
BOEMRE 2009-
028
X
X
X
1
BOEMRE 2009-
018
X
X
X
1
BOEMRE 2009-
00E
X
1
BOEMRE 2008-
056
X
BOEMRE 2008-
054
X
BOEMRE 2008-
05E
X
BOEMRE 2008-
X
X
74
•
•
Contrib
ting Causes
BOEMRE
Hazards
Management
Operating
Mechanical
Injury
Fatality
Report
Analysis
of Change
Procedures
Integrity
#
#
038
BOEMRE 2008-
016
X
X
X
1
BOEMRE 2007-
058
X
X
X
1
BOEMRE 2007-
045
X
X
X
1
BOEMRE 2007-
037
X
X
1
BOEMRE 2006-
070
X
X
X
I
BOEMRE 2006-
058
X
X
BOEMRE 2006-
04E
X
X
BOEMRE 2006-
039
X
BOEMRE 2006-
021
X
BOEMRE 2006-
002
X
X
1
BOEMRE 2005-
02E
X
X
X
BOEMRE 2005-
00E
X
X
BOEMRE 2004-
078
X
X
X
I
BOEMRE 2004-
075
X
X
X
BOEMRE 2004-
048
X
X
BOEMRE 2004-
046
X
X
X
3
BOEMRE 2004-
010
X
BOEMRE 2004-
004
X
1
BOEMRE 2003-
06E
X
BOEMRE 2003-
046
X
BOEMRE 2003-
023
X
BOEMRE 2002-
08E
X
BOEMRE 2002-
07E
X
X
X
I
BOEMRE 2002-
075
X
1
BOEMRE 2002-
062
X
2
1 1
75
•
Contrib ting Causes
BOEMRE
Hazards
Management
Operating
Mechanical
Injury
Fatality
Report
Analysis
of Change
Procedures
Integrity
#
#
BOEMRE 2002-
059
X
X
1
1
BOEMRE 2002-
040
X
BOEMRE 2001-
084
X
X
BOEMRE 2001-
045
X
X
I
BOEMRE 2001-
042
X
X
X
1
BOEMRE 2001-
010
X
X
1
BOEMRE 2001-
009
X
X
BOEMRE 2001-
005
X
X
BOEMRE 2000-
089
X
X
I
Total
24
1 19
1 23
1 17
1 8
1 19
The table shows that the accidents covered by 20 of the 42 panel reports resulted in a
• combined 27 fatalities and injuries. The analysis done on the accidents identified six
contributing causes that are related to the four elements:
1. a lack of communication between the operator and contractor(s);
2. a JSA was not conducted prior to beginning work, or there was a lack of written
procedures;
3. an onsite supervisor failed to enforce existing procedures or practices;
4. a lack of written safe work procedural guidelines;
5. integrity of the facilities and equipment were not maintained according to
recommended practices; and
6. workplace hazards were not identified or corrected.
Some of these accidents could have been minimized or prevented if the operator had
implemented a comprehensive SEMS.
ri
U
76
0 Incident Analysis
BOEMRE also studied 1,930 incidents that occurred in OCS waters from 2001
through 2009 to determine if those events were associated with any of the following 4
SEMS elements: Hazards Analysis, Management of Change, Operating Procedures, and
Mechanical Integrity. Although these four elements have been identified by BOEMRE
as contributing causes to these events, BOEMRE recognizes the value of the remaining
API RP 75 elements as a critical part of a comprehensive safety management program
helping to ensure that all elements are addressed completely. The events we reviewed
included 44 fatalities, 440 injuries, 19 losses of well control, 23 collisions, 597 fires, 436
pollution events, and 371 crane and other lifting events (e.g., hoists, winches, etc.).
The majority of incidents occurring in the OCS were related to operational and
• maintenance procedures or human error. These incidents are not addressed by
BOEMRE's hardware -oriented compliance inspections. Additionally, of the incidents
•
involving injuries, fires, and pollution on production facilities, only 25 were due to failure
of a safety device. The majority of the 1,930 incidents had at least 1 of the following 4
elements as a contributing cause for the event occurring:
SEMS Element Number of Incidents
Hazards Analysis 412
Management of Change 203
Operating Procedures 609
Mechanical Integrity 726
Incidents of Noncompliance (INCs)
BOEMRE inspectors issue three General INCs (G-INCs) that potentially relate to
elements within a SEMS. The following summarizes these INCs:
• G-110 (Operations conducted in a safe and workmanlike manner),
77
• • G-111 (Equipment maintained in a safe condition), and
•
• G-112 (Safety of personnel and all necessary precautions taken to correct and
remove any hazards).
BOEMRE issued 4,284 G-INCs during 2003 - 2009 for drilling and production
activities. Of these G-INCs issued, 4,116 (approximately 96 percent) were related to 1 or
more of the following 4 SEMS elements:
• Hazards Analysis,
• Management of Change,
• Operating Procedures, and
• Mechanical Integrity.
The following table summarizes the G—INCs written for drilling and production
activities:
G-INCs Issued from 2003 -2009
SEMS Elements
Drilling Percentage
Production
Percentage
Hazards Analysis
23
20
Management of Change
9
9
Operating Procedures
25
18
Mechanical Integrity
39
49
Unrelated
1 4
4
BOEMRE evaluation of accident panel investigations and reports, incident analysis,
and INCs indicates that in most cases, accidents can be traced to human error and/or
organizational failures. For example, not following maintenance procedures as outlined
in the SEMS program, could lead to the failure of critical equipment, which could lead to
an accident. For that reason, it is important for operators to ensure that safe and
environmentally sound operating practices are followed. Operations are safer when
• management systematically encourages individuals to be safety conscious, provides
78
• adequate resources, fosters safe worksite practices, promotes good housekeeping habits,
and assures that workers are properly trained.
This final rule will require operators to have their SEMS program audited by an
independent third -party or designated and qualified personnel. All auditors must meet
the qualifications as discussed in this final rule and the audit must be conducted
according to the schedule in API RP 75, Section 12, and deficiencies addressed by the
designated auditor. A knowledgeable and experienced independent third -party or
designated and qualified personnel will audit an operator's SEMS program to determine
the extent the operator is complying with their SEMS program. These audits will be
conducted in an office environment and in the field, and could cover both a broad range
of activities or be focused on a particular area (i.e. records, gas compressors, blowout
• preventers, or documentation), as appropriate. If the auditor determines that a SEMS
program does not meet the requirements in this subpart and API RP 75, the operator must
submit a report to BOEMRE within 30 days of the audit completion date. The report
must outline the results of the audit including deficiencies identified, a timetable or
schedule for implementing corrections to deficiencies, and the person responsible for
correcting each identified deficiency including their job title. BOEMRE will verify that
corrective actions have been undertaken and that these actions effectively address the
audit findings.
BOEMRE may, at its discretion, evaluate independent third parties or designated and
qualified personnel, meet with operators to periodically review the results of SEMS
program audits, and conduct announced or unannounced evaluations to assess SEMS
program compliance and effectiveness. The operators will be responsible for all costs
79
• associated with any independent third -party audit of their SEMS program. BOEMRE
would be more likely to participate as an observer in the case where the third -party
auditor is the same as the contractor who developed the SEMS program.
This final rule requires operators to verify that their contractors can perform their
assigned duties. The operator is responsible for ensuring that all contractors and
subcontractors have safety policies and procedures in place that support the
implementation of the SEMS program and align with the principles of managing safety
set forth in API RP 75. The operator must inform contractors of any known hazards on
the facility that are related to the contractor's work. This applies to contractors
performing maintenance or repair, turnaround, major renovation, or specialty work on or
adjacent to a covered process
• In this final rule, BOEMRE will require the operator to document and keep the last
two SEMS audits conducted (onshore or offshore) and make them available to BOEMRE
upon request. In addition, the operator must keep documentation and records for 2 years
(onshore or offshore) including the following:
1. JSAs (must be kept onsite for 30 days, electronic access onsite to the JSA
would be sufficient to comply with this requirement)
2. Management of change provisions
3. Injury /illness log
4. Evaluations completed on contractors
These records and documentation must be available to BOEMRE upon request.
In this final rule, BOEMRE will require operators to submit Form MMS-131 on an
annual basis, broken down quarterly, reporting the previous calendar year's data, by
March 31 ". For example, on March 31, 2011, Form MMS-131 must be submitted with
• data from calendar year 2010. On March 31, 2012, the data submitted will be from
• calendar year 2011.
Form MMS-131 includes the number of hours worked by company and contract
employees (people on the facility) during production, drilling, pipeline, and construction
activities (including adding or removing equipment and/or facility modifications).
Submitting this information will allow the BOEMRE to publish incident rate information
that is more useful and representative of the industry's safety record. The collected hours
worked data will support BOEMRE's Government Performance and Results Act
(GPRA), the Program Assessment Rating Tool (PART), and the OCS Performance
Measures Program.
BOEMRE does not want the SEMS program to be a paperwork exercise conducted
solely to meet regulatory requirements. BOEMRE understands that the development and
• implementation of this type of program may place an additional burden on some OCS
operators, in the short term. A SEMS program that includes all API RP 75 elements will
•
benefit operators by integrating safety across all aspects of the operating environment.
Procedural Matters
Regulatory Planning and Review (Executive Order (E.O.) 12866)
This final rule is a significant rule, as determined by the Office of Management and
Budget (OMB), under Section 3(f)(4) of EO 12866 due to its novel legal and policy
issues, and is therefore subject to OMB review.
Regulatory Flexibility Act
While the final rule will affect a substantial number of small entities, it will not have
a significant economic effect on a substantial number of small entities under the
Regulatory Flexibility Act (5 U.S.C. 601 et seq.).
81
• Small operators that operate under this rule fall under the Small Business
Administration's (SBA) North American Industry Classification System (NAICS) codes
211111, Crude Petroleum and Natural Gas Extraction, and 213111, Drilling Oil and Gas
Wells. For these NAICS code classifications, a small company is one with fewer than
500 employees. Based on these criteria, an estimated 70 percent (91 operators) of the
operators on the OCS are considered small. Therefore, this final rule will affect a
substantial number of small entities. This rule will not have a significant economic effect
on small operators. Costs related to complying with this regulation are relatively small
compared to the costs associated with operating offshore on an annual basis.
Assumptions
BOEMRE made the following assumptions concerning the costs associated with the
• requirements in the final rulemaking:
• Because of the wide variation in company size, we grouped operators into three
C�
classes (High, Moderate, and Low Activity).
• We used the results of 13 years of voluntary SEMS Performance Measures
reporting by OCS operators and determined that a minimum 70 of the 130 operators are
using SEMS. We believe that this number is higher based on previous Annual
Performance Review Meetings conducted by the BOEMRE where voluntary SEMS was
discussed.
• We used actual costs from safety management system vendors for our estimated
costs for industry.
• We assumed no new capital costs will be incurred for the estimated 70 operators
who are currently using SEMS to comply with this final rule, as their systems are already
M.
• developed and funds they expend to manage and implement this program should not
change significantly. However, we calculated additional costs for compliance with JSAs,
documentation, maintenance, and recordkeeping requirements.
• The estimated cost for the 60 remaining operators to implement, develop, and
manage the SEMS program is based on the operator having an internet-based system,
which is the most common approach used by operators.
• The cost for auditing a SEMS program is part of the entire program, per API RP
75, as audits are an integrated part of maintenance of all elements combined, and the time
involved can not be easily separated out.
• Many smaller operators can use a template from a safety management system
vendor that will meet their needs for compliance with the final regulation. In most cases,
• the operators will not need to spend additional money to customize a template for their
use.
is)
High, Moderate, and Low Activity Definitions
Oil and gas operators in the OCS vary substantially in size and the degree to which
they are engaged in extracting oil from the OCS. The scale of operations for the 130
OCS oil and gas operators ranges from as little as 1 complex to nearly 500 facilities; and
from as little as 15,000 barrels of oil equivalent (BOE) annual production to more than
300 Million (MM) BOE annual production. Because of this variation in activity,
BOEMRE divides operators into high, moderate, and low activity for measuring
performance. We used these size categories to estimate costs associated with developing,
managing, and fulfilling reporting requirements for the final SEMS rule. BOEMRE uses
the following criteria for categorizing operators:
83
•
•
Hi h Activity
Moderate Activity
Low Activity
Annual
>= 10 MMBOE
1 MMBOE < 10 MMBOE
< 1 MMBOE
Production
In-service
>= 1,000 components
100 < 1,000 components
< 100 components
components
Development of SEMS Program
After reviewing the voluntary SEMS submissions received from 1996-2009 (OCS
Performance Measures Data, Form MMS-131), an average of 70 of 130 operators, or
54 percent, reported having a SEMS-type program in -place. The other 60 operators, or
46 percent, may not have a SEMS program in -place or may have a SEMS program, but
are not participating in the voluntary SEMS program.
The following table shows a breakdown by operator activity category (high,
moderate, low):
Activity
No. of
No. of
No. of
Total No. of
Percent of
Category
operators
operators
operators with
operators by
operators with
without SEMS
with SEMS
partial SEMS
activity
SEMS
High
0
13
0
13
100
Activity
Operators
Moderate
12
29
10
41
71
Activity
Operators
Low
48
28
12
76
37
Activity
Operators
Total
60
70
22
130
54
As shown in the table, 54 percent of all OCS operators have a comprehensive and/or
partial SEMS program in place. A partial SEMS includes the following elements; Hazard
Analysis, Management of Change, Mechanical Integrity, Operating Procedures, Training,
Safe Work Practices. At a September 2009 SEMS workshop held in New Orleans,
Louisiana, BOEMRE was informed that moderate and low activity operators are
0
implementing a partial SEMS consisting of six elements previously discussed. They will
ME
• need to address the other seven elements in order to be in compliance with the final rule.
All high activity operators, over 70 percent of the moderate activity operators, and almost
40 percent of the low activity operators are using a SEMS program.
Based on information received from consultants and vendors, the cost for an operator
to buy a generic SEMS template is approximately $2,500. If an operator decided to
modify the generic SEMS template to make it specific to its use, the cost will be an
additional $10,000. As mentioned in the assumptions, it will not be necessary for many
operators to spend the additional $10,000 to customize a SEMS program.
If the 60 operators without a SEMS program decide to buy a SEMS template, the cost
will be $150,000 ($2,500 x 60). If all 60 operators needed to modify the generic plan
templates for their specific OCS operations, which is unlikely, it will cost an additional
• $600,000 ($10,000 x 60). The total cost for all 60 operators to buy a template and then
modify the template to their philosophy, is estimated to be $750,000 ($150,000 +
$600,000).
SEMS Implementation
This section provides the estimated cost for industry to implement a SEMS. The
following table shows a breakdown of the average number of facilities and components
for the 3 operator activity levels:
Activity Category
Average No. of Components
per Complex
Average No. of
Complexes
High
21
139
Moderate
15
29
Low
16
6
We describe the costs for the 60 operators in the moderate and low activity categories
that will have to implement a SEMS Program, and all of the costs for the high, moderate,
. and low activity categories to maintain their SEMS.
85
0 High Activity Operators
•
•
BOEMRE determined, based on Annual Performance Reviews and voluntary
submissions of Form MMS-131, that all high activity operators already have a SEMS
program in place.
Maintenance Costs for a High Activity Operator
The estimated average cost for each high activity operator to maintain their SEMS
program is approximately $1,670,000 a year. The estimated cost for all 13 high activity
operators to maintain their SEMS program is $21,710,000 per year.
General
$
50,000
Safety and Environmental
$
75,000
Hazards analysis
$
300,000
Management of Change
$
150,000
Operating Procedures
$
100,000
Safe Work Practices
$
125,000
Training
$
200,000
Mechanical Integrity
$
225,000
Pre -Startup
$
125,000
Emergency Response and Control
$
175,000
Investigation of Incidents
$
95,000
Audits*
$
20,000
Records and Documentation
30,000
Total
$1,670,000
* audits are conducted every 3 years at an estimated cost
of $60,000 per
audit ($60,000 / 3 = $20,000 per year)
Moderate Activity Operators
BOEMRE calculated the cost for a moderate activity operator to implement and
manage a SEMS program based on the 13 SEMS elements, as follows:
Implementation Costs for a Moderate Activity Ouerator
Element
Basis
Estimated cost
General
The General section includes
$ l 8,000 per year (includes the
implementation, planning and
year to implement SEMS). This
management review and approval of the
also includes data collection,
SEMS Program.
analysis, report development, and
cost of meetings.
Safety and
This section outlines the minimum safety
$22,000 per year (includes the
I
Environmental
and environmental information needed
year to implement SEMS). This
:•
O
Element
Basis
Estimated cost
Information
for any facility, such as design data on
also includes data collection,
facility process (e.g., flow diagrams) and
evaluation, and documentation
mechanical components (e.g., piping and
update of the design data on the
instrument diagrams). The information
facility process and mechanical
is used to perform a hazards analysis.
components.
Hazards Analysis
Operators will need a facility risk
$102,000 per year (includes the
assessment for each facility. After the
year to implement SEMS). This
initial facility risk assessments are
also includes annual updates.
prepared, the cost will be less because a
hazards analysis is required only for
changes in the process or the equipment
on a facility. The JSA at the task level
includes data collection, analysis, and
report development. This cost is
included in the hazards analysis.
Management of
The cost is based on one change request
$30,000 per year (includes the
Change (MOC)
per month, but it is also dependent on the
year to implement SEMS). This
complexity of the change — something
also includes MOC data
minor will not cost as much as
collection, evaluation, and
something more complex. The MOC
documentation update.
cost is determined by the physical state
of the facilities, the status of technology,
and the turnover of personnel.
Operating
An operator will need to evaluate the
$20,000 per year (includes the
Procedures
operating procedures of its facility each
year to implement SEMS). This
year. The operating procedure cost is
also includes data collection,
determined by the maintenance of such
evaluation, documentation update,
procedures. For most operators, no
and recordkeeping.
formal evaluation is necessary since
changes will be identified through the
JSA process and managed through the
MOC process.
Safe Work Practices
An operator will need to evaluate its safe
$28,000 per year (includes the
work practices each year to minimize
year to implement SEMS). This
safety and environmental risks
also includes data collection,
associated with operations. Safe work
evaluation, inspection report
practices should address all personnel.
development, and inspection plan
update.
Training
An operator will need to develop
$30,000 per year (includes the
provisions for ensuring that its
year to implement SEMS). This
employees and their supervisors are
also includes job description
taught how to conduct operations safely,
review, training program
to recognize unsafe methods of
development, and tracking of
operations, and to identify potential
training and maintenance of
environmental and safety hazards.
training records. The cost of
training is not included in this
assessment, only the cost of
managing the program. Well
control and production safety
training is implemented following
the enforcement of subpart O.
Mechanical Integrity
Based on the assumption that mechanical
$40,000 per year (includes the
integrity is achieved through preventive
year to implement SEMS). This
maintenance. The preventive
includes the qualityassurance
0
•
0
Element Basis Estimated cost
maintenance program is defined prior to inspection plan, evaluation of
the commissioning of the facility. We schedule appropriateness,
did not include the cost of maintenance communication of maintenance
in this assessment, only the cost of program, salaries, maintenance
managing the program. and inspection reports, and
Pre -startup Review An operator will need to include
provisions to verify that the facility will
function according to design, that
personnel have been properly trained,
and that safe work practices are in place.
Emergency
Response and
Control
Investigation of
Incidents
Audits
Records and
Documentation
An operator will need to include
provisions to require that all emergency
response and control plans be in place
and ready for immediate implementation.
Specific types of plans include, but are
not limited to, emergency evacuation and
oil spill contingency plans.
An operator will need to include
procedures for investigating all incidents
with serious or potentially serious safety
and environmental consequences.
The operators are required to have an
independent third -party or designated
and qualified personnel audit of their
SEMS program to determine if the
program elements were properly
implemented and maintained.
The operators are required to have
documentation that describes the 13
elements of their SEMS program and the
interaction between the elements.
$25,000 per year (includes the
year to implement SEMS). This
includes the pre -startup risk
register per facility, pre -startup
review checklists per facility,
records of pre -startup reviews
conducted, and evaluation of pre-
$30,000 per year (includes the
year to implement SEMS). This
includes initial identification of
risks and possible emergencies,
development of response
requirements and comparison to
existing plans, ensuring that drills
are performed as planned, and
manually tracking and evaluating
risk changes. Costs of emergency
response and drills are not
included in the assessment, only
the cost of managing the
$20,000 per year (includes the
year to implement SEMS). This
includes incident and near miss
registers, collecting data,
analyzing, developing, and
presentation of reports. Only the
cost of preventative measures
such as near miss tracking is
included in the evaluation.
$12,000 every 3 years or $4,000
per year
$6,000 per year, based on the
requirements of § 250.1928 and
API RP 75, Section 13.
The estimated cost for one moderate activity operator to implement SEMS is
$375,000. The estimated cost for the 12 moderate activity operators to implement SEMS
is $4,500,000 ($375,000 x 12 operators). The itemized cost is:
• Implementation Costs for a Moderate Activity Operator
General
$
18,000
Safety and Environmental
$
22,000
Hazards analysis
$102,000
Management of Change
$
30,000
Operating Procedures
$
20,000
Safe Work Practices
$
28,000
Training
$
30,000
Mechanical Integrity
$
40,000
Pre -Startup
$
25,000
Emergency Response and Control
$
30,000
Investigation of Incidents
$
20,000
Audits
$
4,000
Records and Documentation
$
6,000
Total
$375,000
Implementation Costs for a Moderate Activity Operator (Partial SEMS)
The estimated cost for one moderate activity operator with a partial SEMS to implement
• a comprehensive SEMS is $124,000. The estimated cost for the 10 moderate activity
operators to implement SEMS is $1,240,000 ($124,000 x 10 operators). The itemized
cost is:
General
$
18,000
Safety and Environmental
$
22,000
Hazards analysis
$
0
Management of Change
$
0
Operating Procedures
$
0
Safe Work Practices
$
0
Training
$
0
Mechanical Integrity
$
0
Pre -Startup
$
25,000
Emergency Response and Control
$
30,000
Investigation of Incidents
$
20,000
Audits
$
3,000
Records and Documentation
$
6,000
Total
$124,000
is
Maintenance Costs for a Moderate Activity Operator
NZ
•
The estimated average cost for each moderate activity operator to maintain their
•
•
SEMS program is approximately $223,000 a year. The estimated cost for the 41
moderate activity operators to maintain their SEMS program is $9,143,000 ($223,000 x
41).
General
$
3,000
Safety and Environmental
$
12,000
Hazards analysis
$
34,000
Management of Change
$
21,000
Operating Procedures
$
17,000
Safe Work Practices
$
17,000
Training
$
25,000
Mechanical Integrity
$
27,000
Pre -Startup
$
16,000
Emergency Response and Control
$
24,000
Investigation of Incidents
$
17,000
Audits*
$
4,000
Records and Documentation
$
6,000
Total
$223,000
*Audits are conducted every 3 years at an estimated cost of $12,000 per
audit ($12,000 / 3 years = $4,000 per year).
Low Activity Operators
BOEMRE calculated the cost for a low activity operator to implement and manage a
SEMS program based on the 13 SEMS elements, as follows:
Implementation Costs for a Low Activity Operator
Element
Basis
Estimated cost
General
The General section entails
$5,000 per year (includes the year
implementation, planning and
to implement SEMS). This also
management review and approval of the
includes data collection, analysis,
SEMS.
report development, and cost of
meetings.
Safety and
This section outlines the minimum safety
$8,000 per year (includes the year
Environmental
and environmental information needed
to implement SEMS). This also
Information
for any facility, such as design data on
includes data collection,
facility process (e.g., flow diagrams) and
evaluation, and documentation
mechanical components (e.g., piping and
update of the design data on the
instrument diagrams). The information
facility process and mechanical
is used to perform a hazards anal sis.
com onents.
Hazards Analysis
Operators will need to do a facility risk
$25,000 per year (includes the
assessment for each facility when the
year to implement SEMS). This
rule is implemented. After the initial
also includes annual updates.
•ll
C�
Management of
Change (MOC)
Operating
Procedures
Safe Work Practices
•
Training
Mechanical Integrity
Pre -startup Review
•
facility risk assessments are prepared,
the cost will be less because a hazards
analysis is required only for changes in
the process or the equipment on a
facility. The job safety analysis at the
task level includes data collection,
analysis, and report development. This
cost is included in the hazards analysis.
Based on one change request per month
but the cost is dependent on the
complexity of the change. The MOC
cost is determined by the physical state
of the facilities, the status of technology,
and the turnover of personnel.
An operator will need to evaluate the
operating procedures of their facility
each year. The operating procedure cost
is determined by the maintenance of
such procedures. For most operators, no
formal evaluation is necessary since
changes will be identified through the
JSA process and managed through the
MOC process.
An operator will need to evaluate the
safe work practices each year to
minimize safety and environmental risks
associated with operations. Safe work
practices should address all personnel.
An operator will need to develop
provisions for ensuring that their
employees and their supervisors be
taught how to conduct operations safely,
to recognize unsafe methods of
operations, and to identify potential
environmental and safety hazards.
This is based on the assumption that
mechanical integrity is achieved through
preventive maintenance. The preventive
maintenance program is defined prior to
the commissioning of the facility. We
did not include the cost of maintenance
in this assessment, only the cost of
managing the program.
An operator will need to include
provisions to verify that the facility will
function according to design, that
personnel have been properly trained and
that safe work practices are in place.
91
$20,000 per year (includes the
year to implement SEMS). This
also includes MOC data
collection, evaluation, and
documentation update.
$10,000 per year (includes the
year to implement SEMS). This
also includes data collection,
evaluation, documentation
update, and recordkeeping.
$12,000 per year (includes the
year to implement SEMS). This
also includes data collection,
evaluation, and an inspection
report development and
$14,000 per year (includes the
year to implement SEMS). This
also includes job description
review, training program
development, and tracking of
training and maintenance of
training records. The cost of
training is not included in this
assessment only the cost of
managing the program. Training
is well implemented following the
enforcement of subpart O.
$20,000 per year (includes the
year to implement SEMS). This
includes the quality assurance
inspection plan, evaluation of
schedule appropriateness,
communication of maintenance
program, salaries, maintenance
and inspection reports, and
$8,000 per year (includes the year
to implement SEMS). This
includes the pre -startup risk
register per facility, pre -startup
review checklists per facility,
records of pre -startup reviews
•
�1 I
conducted and evaluation of pre -
startup procedures
Emergency Response
An operator will need to include
S 15,000 per year (includes the
and Control
provisions to require that all emergency
year to implement SEMS). This
response and control plans be in place
includes initial identification of
and ready for immediate
risks and possible emergencies,
implementation.
development of response
Specific types of plan include, but are
requirements and comparison to
not limited to, emergency evacuation
existing plans, ensuring that drills
and oil spill contingency plans.
are performed as planned, and
tracking and evaluating risk
changes. Costs of emergency
response and drills are not
included in the assessment, only
the cost of managing the
procedures
Investigation of
An operator will need to include
$10,000 per year (includes the
Incidents
procedures for investigating all incidents
year to implement SEMS). This
with serious or potentially serious safety
includes incident and near miss
and environmental consequences.
registers, collecting data,
analyzing, and developing and
presentation of reports. Only the
cost of preventative measures
such as near miss tracking is
included in the evaluation.
Audits
The operators are required to have an
$9,000 every 3 years or $3,000
independent third -party audit or their
per year.
designated and qualified personnel of
their SEMS program to determine if the
program elements were properly
implemented and maintained.
Records and
The operators are required to have
$4,000 per year, based on the
Documentation
documentation that describes the 13
requirements of § 250.1928 and
elements of their SEMS program and the
API RP 75, Section 13.
interaction between the elements.
The estimated cost for a low activity operator to implement SEMS is $154,000. The
cost for the 48 low activity operators to implement SEMS is $7,392,000 ($154,000 x 48
operators). The itemized cost to implement SEMS for a low activity operator is:
Implementation Costs for a Low Activity Operator
General
$
5,000
Safety and Environmental
$
8,000
Hazards analysis
$
25,000
Management of Change
$
20,000
Operating Procedures
$
10,000
Safe Work Practices
$
12,000
Training
$
14,000
Mechanical Integrity
$
20,000
92
•
•
•
Pre -Startup
$
8,000
Emergency Response and Control
$
15,000
Investigation of Incidents
$
10,000
Audits
$
3,000
Records and Documentation
$
4,000
Total
$ 154,000
Implementation Costs for a Low Activity Operator (Partial SEMS)
The estimated cost for one low activity operator with a partial SEMS to implement a
comprehensive SEMS is $636,000. The estimated cost for the 12 low activity operators
to implement SEMS is $636,000 ($53,000 x 12 operators). The itemized cost is:
General
$
5,000
Safety and Environmental
$
8,000
Hazards analysis
$
0
Management of Change
$
0
Operating Procedures
$
0
Safe Work Practices
$
0
Training
$
0
Mechanical Integrity
$
0
Pre -Startup
$
8,000
Emergency Response and Control
$
15,000
Investigation of Incidents
$
10,000
Audits
$
3,000
Records and Documentation
$
4,000
Total
$ 53,000
Maintenance Cost for a Low Activity Operator
The estimated cost for each low activity operator to maintain their SEMS program is
approximately $77,000 a year. The cost for the 76 low activity operators to maintain
SEMS is $5,852,000.
General $ 2,000
Safety and Environmental $ 3,000
Hazards analysis $14,000
Management of Change $ 7,000
Operating Procedures $ 4,000
93
• Safe Work Practices
$ 5,000
Training
$ 9,000
Mechanical Integrity
$11,000
Pre -Startup
$ 5,000
Emergency Response and Control
$ 7,000
Investigation of Incidents
$ 3,000
Audits*
$ 3,000
Records and Documentation
4,000
Total
$77,000
*Audits are conducted every 3 years at an estimated cost of $9.000 per
audit ($9,000 / 3 years = $3,000 per year).
Burden Cost to Submit to BOEMRE
The following are the estimated costs for complying with the submissions to
BOEMRE and associated recordkeeping. The burden hours that these costs are based on
are addressed in the Paperwork Reduction Act section.
• All JSAs conducted will require a supervisor and/or third -party approval, which
will cost $4,233,050 each year.
• • Operators must demonstrate and explain, if required, the policies and procedures
included in your SEMS, which will cost $4,272 each year.
• Make available to BOEMRE evaluations documentation and supporting
information, which will cost $23,140 each year.
• On an annual basis, operators must submit Form MMS-131 (Performance
Measures Data) to BOEMRE and maintain a contractor employee injury/illness log in the
operation area, which will cost approximately $115,700.
• Operators must notify the BOEMRE when an operator plans to conduct an audit of
its SEMS program in order for BOEMRE to have the opportunity to participate or
observe, must submit plans, submit audit reports documenting all
findings/conclusions/deficiencies, which will cost approximately $19,135 each year.
94
• • Recordkeeping and documentation requirements will cost $57,850 each year.
The total cost for required paperwork being submitted to BOEMRE will be
approximately $4,443,147.
Summary of Annual Costs to Implement and Maintain SEMS
The total cost to implement and maintain SEMS is approximately $92,910,811. A
summary of all the costs are shown in the following table:
SEMS Implementation Costs
IMPLEMENTATION of your SEMS
Cost*
Buy/develop and implement SEMS Plan for operators without a SEMS (60
$ 750,000
operators) _
Implementation cost
High activity operator cost (already implemented)
$ - 0 -
Moderate activity operator cost ($375,000 x 12)
$ 4,500,000
Moderate activity operator cost ($124,000 x 10 operators) (Partial SEMS)
$ 1,243,000
Low activity operator cost ($154,000 x 48)
$ 7,392,000
Low activity operator cost ($53,000 x 12) (Partial SEMS)
$ 636,000
TOTAL FIRST YEAR COST
$14,521,000
•
MAINTENANCE of your SEMS
Maintain SEMS (Annual Cost after Implementation)
High activity operator cost ($1,670,000 x 13)
$21,710,000
Moderate activity operator cost ($223,000 x 41)
$ 9,143,000
Low activity operator cost ($77,000 x 76)
$ 5,852,000
**Conduct required independent third -party audits
$ 291,000
Paperwork Burden required by BOEMRE (annual cost)
$41,393,811
TOTAL ANNUAL COSTS AFTER IMPLEMENTATION
$78,389,811
*rounded to the nearest $1,000
**Required independent audits — approximately 20 percent per operator per category: 3
required audits for high operator ($20,000 per audit x 3 audits = $60,000); 8 required
audits for moderate operator ($12,000 per audit x 8 audits = $96,000; and 15 required
audits for low operator ($9,000 per audit per 15 audits = $135,000) = 26 required audits
per year at a total yearly combined cost of $291,000.
Benefits of SEMS
The ultimate goal of SEMS is to promote safety and environmental protection during
OCS activities. The protection of human life and the environment are the top priorities
and objectives of this rule. While it is difficult to provide absolute quantification of the
• benefits of the lives saved and risks avoided due to this regulation, the BOEMRE
95
Sbelieves that implementation of a comprehensive SEMS program will avoid accidents
that could result in injuries, fatalities, and serious environmental damage based upon
BOEMRE's incident analysis. In addition, an increase in a system's level of safety leads
to reduced material losses and enhanced productivity.
Some additional benefits include:
• Avoiding incident investigation costs and operational disruptions. Improved
communication and risk mitigation will prevent many accidents from occurring.
• Reduction of the direct and indirect costs of accidents. Repair costs, damage
claims, increased insurance premiums, and civil penalties are a few of the potential
economic consequences of an accidental mishap.
• Establishing a marketable safety record. A record of consistently safe operations
• can attract new business and investment.
• Improved employee morale and productivity. Promoting communication between
management and the rest of the organization prevents disenfranchisement and lifts
morale.
Again, while it is difficult to quantify with any degree of certainty the human safety
and environmental benefits of a comprehensive SEMS program, the financial burden
estimated for developing and managing a SEMS program is minor compared to the costs
associated with major accidents. For example, in 1987, prior to industry having
developed a safety management template for offshore operations, the Mississippi Canyon
311, A (Bourbon), platform in the Gulf of Mexico was tilted to one side by an extensive
underground blowout. The cost associated with this incident alone was $274,000,000. In
1989, a fire associated with a pipeline repair killed 7 people and destroyed a major
0
• production facility. A SEMS plan would have implemented several procedures and
evaluations that may have prevented these accidents. A SEMS plan is not a guarantee of
avoiding all accidents, but BOEMRE believes that requiring a comprehensive SEMS
program, that includes all 13 elements, will reduce the likelihood of the types of accidents
and incidents discussed in the preamble and will raise the safety awareness of all
personnel in the office and field.
The requirement for SEMS will not have a significant economic effect on a
substantial number of small entities. Based on voluntary participation in the SEMS
program and annual performance reviews, the BOEMRE estimates that over 40 percent
of the small entities currently operating on the OCS have implemented some form of a
SEMS program. These small entities (28 low activity and 29 moderate activity operators)
• implemented SEMS because it improved the efficiency and safety of their OCS
operations. The cost for each of the remaining small entities to implement
C,
(approximately $154,000) and maintain (approximately $77,000) SEMS is very small
compared to the average annual revenues these entities will generate ($28,000,000) from
the production of oil and gas. BOEMRE estimated the annual revenue by multiplying the
average production for a small entity (700,000 BOE) times a conservative price for a
barrel of oil ($40). These costs should be less for operators that have already addressed
this type of information. Therefore, this rulemaking will not have a significant economic
effect on a substantial number of small entities.
Your comments are important. The Small Business and Agriculture Regulatory
Enforcement Ombudsman and 10 Regional Fairness Boards were established to receive
comments from small businesses about Federal agency enforcement actions. The
97
• Ombudsman will annually evaluate the enforcement activities and rate each agency's
responsiveness to small businesses. If you wish to comment on the actions of BOEMRE,
call 1-888-734-3247. You may comment to the Small Business Administration without
fear of retaliation. Allegations of discrimination/retaliation filed with the Small Business
Administration will be investigated for appropriate action.
Small Business Regulatory Enforcement Fairness Act Subtitle E — Congressional
Review
This final rule is not a major rule under the Small Business Regulatory Enforcement
Fairness Act (5 U.S.C. 801 et seq., also known as the Congressional Review Act). This
final rule:
a. Will not have an annual effect on the economy of $100 million or more.
• b. Will not cause a major increase in costs or prices for consumers, individual
industries, Federal, State, or local government agencies, or geographic regions.
c. Will not have significant adverse effects on competition, employment, investment,
productivity, innovation, or the ability of U.S.-based enterprises to compete with foreign -
based enterprises. The requirements will apply to all entities operating on the OCS.
Unfunded Mandates Reform Act of 1995
This final rule will not impose an unfunded mandate on State, local, or tribal
governments or the private sector of more than $100 million per year, adjusted for
inflation. This final rule will not have a significant or unique effect on State, local, or
tribal governments or the private sector. A statement containing the information required
by the Unfunded Mandates Reform Act (2 U.S.C. 1501 et seq.) is not required.
Takings Implication Assessment (E.O. 12630)
• Under the criteria in E.O. 12630, this final rule does not have significant takings
implications. The final rule is not a governmental action capable of interference with
constitutionally protected property rights. A Takings Implication Assessment is not
required.
Federalism (E.O. 13132)
Under the criteria in E.O. 13132, this final rule does not have federalism implications.
This final rule will not substantially and directly affect the relationship between the
Federal and State governments. To the extent that State and local governments have a
role in OCS activities, this final rule will not affect that role. A Federalism Assessment is
not required.
Civil Justice Reform (E.O. 12988)
• This rule complies with the requirements of E.O. 12988. Specifically, this rule:
(a) Meets the criteria of section 3(a) requiring that all regulations be reviewed to
eliminate errors and ambiguity and be written to minimize litigation; and
(b) Meets the criteria of section 3(b)(2) requiring that all regulations be written in
clear language and contain clear legal standards.
Consultation with Indian Tribes (E.O. 13175)
Under the criteria in E.O. 13175, we have evaluated this final rule and determined
that it has no substantial effects on federally recognized Indian tribes.
Paperwork Reduction Act (PRA)
This rule contains a collection of information that was submitted to the OMB for
review and approval under the Paperwork Reduction Act of 1995 (44 U.S.C. 3501 et
sec..). The title of the information collection (IC) for this rule is 30 CFR Part 250,
1�1
• Subpart S, Safety and Environmental Management Systems for Outer Continental Shelf
Oil and Gas and Sulphur Operations. The OMB approved the collection under Control
Number 1010-0186, expiration date 10/31/2013, 465,099 hours, $12,933,000 non -hour
cost burdens. Respondents primarily are an estimated 130 Federal OCS oil, gas, and
sulphur lessees and/or operators or other independent third parties. The frequency of
response varies, but is primarily annual. Responses to this IC are mandatory. This
rulemaking adds a new subpart to the 30 CFR Part 250 regulations. BOEMRE will use
the information to: evaluate the effect of industry's continued improvement of safety and
environmental management of the OCS; develop an industry average that helps to
describe how well the offshore oil and gas industry is performing; and judge the
reasonableness of company requests for any specific regulatory relief.
is
BOEMRE will protect proprietary information according to the Freedom of
Information Act (5 U.S.C. 522) and its implementing regulations (43 CFR Part 2), and 30
CFR 250.197, Data and information to be made available to the public or for limited
inspection.
Section 250.198 lists all of the 30 CFR Part 250 incorporated documents. The section
is revised to include the new 30 CFR Part 250, subpart S, incorporated document added
under this regulation.
As stated in the preamble, we received 61 comments, of which 99 percent made some
mention of the IC burden. Generally, these commenters said that the IC requirements
were too burdensome and that the rule was too prescriptive and should follow API RP 75.
BOEMRE is incorporating by reference API RP 75 to replace virtually all of the
requirements in the proposed rule. The incorporation of this document allows the
•
• operators to address the diversity of operations while developing their SEMS program.
Also, all the commenter's remarked that the burden hour estimates were too low;
therefore, we increased the burdens to reflect this concern. In response to the comments,
BOEMRE has included new a IC requirement in the final rule, adjusted hour burdens,
and non -hour cost burdens as follows:
a. In §§ 250.1900-250.1929 under Operator Activity in the proposed rule, the burden
hours were increased.
1. High Activity operator burden is increased from the proposed rule due to
incorporating API RP 75 in its entirety, which will increase the hour burden (+217,204
hours).
2. Moderate Activity operator burden is increased from the proposed rule due to
• incorporating API RP 75 in its entirety, which will increase the hour burden and non -hour
costs (+64,042 hours; $2,580,000).
.3. Low Activity operator burden is increased from the proposed rule due to
incorporating API RP 75 in its entirety, which will increase the hour burden and non -hour
costs (+44,384 hours; $5,472,000).
b. In § 250.1911(b), the designated person in charge of the activity, must have
approval to conduct a JSA. This requirement will help determine that all physical
requirements, environmental conditions, personal protective equipment, and safety
factors relating to a specific job or task have been identified properly (+47,450 hours).
c. In § 250.1914(d), a contractor employee injury/illness log must be kept in the
operation area. This requirement is needed to assist in filling out Form MMS-131;
therefore, we consider this burden as part of the form burden. (Current OMB approved
101
• burden per form is 8 hours; this rulemaking increases the burden per form by an
•
•
additional 2 hours per form (+260 hours)
d. In § 250.1924(b), BOEMRE has added necessary requirements pertaining to
verification of the accuracy of industry's SEMS documentation (+260 burden hours).
e. In § 250.1925(a) there is a new non -hour cost burden that will require an operator
to pay for all costs associated with an BOEMRE directed audit. This cost is based on a
potential of 26 BOEMRE directed audits a year (+$291,000).
f. For clarity purposes, we placed the majority of all the recordkeeping and
documentation requirements in one regulatory requirement, § 250.1928. This will help
respondents determine their requirements at a glance (+650 hours).
The following table provides a breakdown of the burdens.
Citation
Average
Annual
30 CFR
Hour
No. of
Burden
250
Reporting and Recordkeeping
Burden
Annual
Hours
subpart
Requirement
Responses
Non -Hour
Cost Burdens
S
1900-1929
High Activity Operator: Have a SEMS program,
18,708
13
243,204
and maintain all documentation and records
operators.
pertaining to your SEMS program, according to
API RP 75 in its entirety. Make your SEMS
available to BOEMRE upon request. As part of
your SEMS, you must also develop and implement
written JSAs for each OCS activity identified or
discussed in your SEMS. NOTE: Based on
previous information, High Activity Operators
already have a SEMS in place.
1900-1929
Moderate Activity Operator: Have a SEMS
2,528
41
103,648
program, and maintain all documentation and
operators.
records pertaining to your SEMS program,
according to API RP 75 in its entirety. Make your
SEMS available to BOEMRE upon request. As
part of your SEMS, you must also develop and
implement written JSAs for each OCS activity
identified or discussed in your SEMS.
Moderate Activity Operator Implementation.
$375,000 per moderate activity
(One time cost to implement SEMS).
implementation x 12 operators =
$4,500,000.
1900-1929
Low Activity Operator: Have a SEMS program,
899
76
68,324
and maintain all documentation and records
operators.
102
•
•
Citation
Average
Annual
30 CFR
Hour
No. of
Burden
250
Reporting and Recordkeeping
Burden
Annual
Hours
subpart
Requirement
Responses
Non -Hour
Cost Burdens
S
pertaining to your SEMS program, according to
API RP 75 in its entirety. Make your SEMS
available to BOEMRE upon request. As part of
11
your SEMS, you must also develop and implement
written JSAs for each OCS activity identified or
discussed in your SEMS.
Low Activity Operator Implementation. (One
$154,000 per low activity
time cost to implement SEMS).
implementation x 48 operators =
$7,392,000.
1900
Develop and implement a SEMS program (One
$2,500 per implementation x 60
time implementation cost of SEMS template).
operators = $150,000.
1900
In-house modification (one time implementation
$10,000 per implementation x 60
cost) of the generic SEMS program to meet needs
operators = $600,000.
of specific company.
191 l(b)
Supervisor approval to conduct a JSA.
10 mins.
130
47,450
operators x
365 days x
6=284,700*
1900(b);
Submit Form MMS-131. Maintain a contractor
10
130
1,300
1914(d);
employee injury/illness log in the operation area,
operators.
1928(d),
retain for 2 years, and make available to
(e); 1929
BOEMRE upon request (this requirement is
included in the form burden). Inform contractors
of hazards.
1920
Notify BOEMRE with audit schedule 30 days
1
130
43
prior to conducting your audit.
operators
(rounded)
/once every
3 years = 43
1920(c);
Submit to BOEMRE after completed audit, report
3
44 operators
132
1925(a),
of findings and conclusions, including deficiencies
(c)
and required supporting
information/documentation.
1920(d)
Submit a copy of your plan that will address
4
10
40
deficiencies identified in audit, including a
submissions.
correction schedule with appropriate supporting
information.
1924(b);
Make available to BOEMRE upon request,
2
130
260
evaluation documentation and supporting
operators
information relating to your SEMS.
1924(c)
Explain and demonstrate your SEMS during site
8
6
48
visit if required; provide evidence supporting your
explanations
SEMS implementation.
1925(a)
Pay for all costs associated with BOEMRE
26 BOEMRE directed audits — for a
directed audit approximately 20 percent per
total of = $291,000
operator per category: 3 required audits for high
operator ($20,000 per audit x 3 audits = $60,000);
8 required audits for moderate operator ($12,000
per audit x 8 audits = $96,000; and 15 required
audits for low operator ($9,000 per audit per 15
audits = $135,000) = 26 required audits per year at
103
•
Citation
Average
Annual
30 CFR
Hour
No. of
Burden
250
Reporting and Recordkeeping
Burden
Annual
Hours
subpart
Requirement
Responses
Non -Hour Cost Burdens
S
a total yearly combined cost of $291,000.
1928
(1) Document and keep all SEMS audits for 6
5
130
650
years (at least 2 full audit cycles) at an onshore
operators.
location, and make available to BOEMRE upon
request. (2) JSAs must have documented results
in writing and kept onsite for 30 days; retain
records for 2 years and make available upon
request to BOEMRE. (3) All MOC records (API
RP Sec 4) must be documented, dated, and
retained for 2 years and make available to
BOEMRE upon request.
285,469
465,099
Responses
Hours
TOTAL BURDEN
$12,933,000 Non -
Hour Cost Burdens
* We calculated operators conducting six JSAs a day (3 JSAs for each 12 hour shift). Some contractors
may perform none for a particular day, whereas others may conduct more than six per day. This estimate is
an average.
An agency may not conduct or sponsor, and you are not required to respond to, a
• collection of information unless it displays a currently valid OMB control number. The
public may comment, at any time, on the accuracy of the IC burden in this rule and may
submit any comments to the Department of the Interior; Bureau of Ocean Energy
Management, Regulation and Enforcement; Attention: Regulations and Standards
Branch; Mail Stop 4024; 381 Elden Street; Herndon, Virginia 20170-4817.
National Environmental Policy Act of 1969
This rule does not constitute a major Federal action significantly affecting the quality
of the human environment. BOEMRE has analyzed this final rule under the criteria of
the National Environmental Policy Act and 516 Departmental Manual 15. This final rule
meets the criteria set forth in 43 CFR 46.210 for a Departmental "Categorical Exclusion"
in that this rule is "... of an administrative, financial, legal, technical, or procedural
• nature..." This rule also meets the criteria set forth in 516 Departmental Manual
M
• 15.4(C)(1) for a BOEMRE "Categorical Exclusion" in that its impacts are limited to
administrative, economic or technological effects. Further, the BOEMRE has analyzed
this rule to determine if it meets any of the extraordinary circumstances that will require
an environmental assessment or an environmental impact statement as set forth in 43
CFR 46.215.
Each section and subsection has also been reviewed to ensure that no potentially
relevant extraordinary circumstances apply to the proposed action that would warrant the
preparation of an environmental assessment or environmental impact statement. All
extraordinary circumstances were considered in accordance with 43 CFR 46.215, but
only the following ones are potentially applicable:
a. Have significant impacts on public health or safety.
e. Establish a precedent for future action or represent a decision in principle about
• future actions with potentially significant environmental effects.
P Y Tm
•
f. Have a direct relationship to other actions with individually insignificant but
cumulatively significant environmental effects.
The first extraordinary circumstance does not apply since rule promulgation will not
contribute to any significant and adverse impacts on public health and safety. The SEMS
program is likely to improve OCS safety, given the available incident data trends and
associated 10 years of analysis. The second extraordinary circumstance does not apply
since the promulgation of the rule or the eventual implementation of SEMS by operators
does not set precedent for future actions or decisions by BOEMRE. The last
extraordinary circumstance does not apply since there is no direct relationship between
105
this rulemaking and other actions that could together contribute to cumulatively
significant effects.
Most subsections of the rule address strictly administrative, technical, and/or
procedural matters. Specific examples include definitions of terminology, scope and
timing of documentation, recordkeeping, and transfer of information, and general
descriptions of what is to be included in written procedures. The rule does not create the
potential for environmental effects as a result of new technologies, technology
configurations, or technological procedures as such measures are not part of the rule. For
aspects of the rule dealing with mechanical integrity and inspections, the requirements
are procedural and technical as the rule covers the content of the written procedures.
While the rule identifies the requirement, it allows the operator to choose the means to
• accomplish the end as long as it is consistent with the SEMS requirements.
Other subsections require activities in addition to administrative tasks, advance
planning and procedural documentation, such as training and emergency response drills
and corrective procedural actions that address human errors identified in investigations.
These requirements are also considered procedural in nature since the subsections
describe general and ordered steps that operators must undertake to have and maintain a
compliant SEMS program. Subsections that require training or drilling of personnel are
procedural in that they target the cognitive skills and knowledge of personnel (e.g.,
250.1915(b)) and/or clarify the purpose and/or scope of training (e.g., 250.1918(c)). For
example, in 30 CFR 250.1918, BOEMRE requires training and drills for personnel to
exercise elements in the Emergency Action Plan that focus on response, control, and
106
0 evacuation procedures and reporting. The principal purpose of this is to ensure retention
of and refine the skills, knowledge, and abilities of personnel.
BOEMRE concluded that this rule does not meet any of the criteria for extraordinary
circumstances as set forth in 43 CFR 46.215.
Data Quality Act
In developing this rule, we did not conduct or use a study, experiment, or survey
requiring peer review under the Data Quality Act (Pub. L. 106-554, app. C § 515, 114
Stat. 2763, 2763A-153-154).
Effects on the Energy Supply (E.O. 13211)
This rule is not a significant energy action under the definition in E.O. 13211. A
Statement of Energy Effects is not required.
• List of Subjects in 30 CFR Part 250
Administrative practice and procedure, Continental shelf, Environmental protection,
LJ
Incorporation by reference, Public Lands --mineral resources, Reporting and
recordkeeping requirements.
Dated: October 1, 2010.
Wilma A. Lewis,
Assistant Secretary — Land and Minerals Management.
11112A
® For the reasons stated in the preamble, Bureau of Ocean Energy Management, Regulation
and Enforcement (BOEMRE) is amending 30 CFR Part 250 as follows:
PART 250—OIL AND GAS AND SULPHUR OPERATIONS IN THE OUTER
CONTINENTAL SHELF
1. The authority citation for 30 CFR part 250 continues to read as follows:
Authority: 31 U.S.C. 9701, 43 U.S.C. 1334.
2. Amend § 250.198 by adding new paragraph (h)(80) to read as follows:
§ 250.198 Documents Incorporated by Reference.
(h) * * *
(80) API RP 75, Recommended Practice for Development of a Safety and
• Environmental Management Program for Offshore Operations and Facilities, Third
Edition, May 2004, Reaffirmed May 2008, Product No. G07503; incorporated by
reference at § 250.1900, § 250.1900(c), § 250.1902(c), § 250.1903, § 250.1909,
•
§ 250.1920(a) and (b).
* * * * *
3. Revise § 250.199(e)(17) to read as follows:
§ 250.199 Paperwork Reduction Act statements —information collection.
(e) *
30 CFR subpart, title and/or BOEMRE Reasons for collecting information and
Form OMB Control No.) how used
(17) Subpart S, Safety and The SEMS program will describe
Environmental Management Systems management commitment to safety and the
(1010-0186), including Form MMS-131, environment, as well as policies and
1S
•
C7
rI
Performance Measures Data. procedures to assure safety and
environmental protection while conducting
OCS operations (including those
operations conducted by contractor and
subcontractor personnel). The information
collected is the form to gathers the raw
Performance Measures Data relating to
risk and number of accidents, injuries, and
oils ills during OCS activities.
4. Add new subpart S to read as follows:
Subpart S—Safety and Environmental Management Systems (SEMS)
Sec.
250.1900 Must I have a SEMS program?
250.1901 What is the goal of my SEMS program?
250.1902 What must I include in my SEMS program?
250.1903 Definitions.
250.1904 Documents incorporated by reference
250.1905 through 250.1908 [RESERVED]
250.1909 What is management's general responsibilities for the SEMS program?
250.1910 What safety and environmental information is required?
250.1911 What criteria for hazards analyses must my SEMS program meet?
250.1912 What criteria for management of change must my SEMS program meet?
250.1913 What criteria for operating procedures must my SEMS program meet?
250.1914 What criteria must be documented in my SEMS program for safe work
practices and contractor selection?
250.1915 What criteria for training must be in my SEMS program?
250.1916 What criteria for mechanical integrity must my SEMS program meet?
250.1917 What criteria for pre -startup review must be in my SEMS program?
250.1918 What criteria for emergency response and control must be in my SEMS
program?
250.1919 What criteria for investigation of incidents must be in my SEMS program?
250.1920 What are the auditing requirements for my SEMS program?
250.1921 through 250.1923 [RESERVED]
250.1924 How will BOEMRE determine if my SEMS program is effective?
250.1925 May BOEMRE direct me to conduct additional audits?
250.1926 What qualifications must an independent third party or my designated and
qualified personnel meet?
250.1927 What happens if BOEMRE finds shortcomings in my SEMS program?
250.1928 What are my recordkeeping and documentation requirements?
250.1929 What are my responsibilities for submitting OCS performance measure data?
• § 250.1900 Must I have a SEMS program?
You must develop, implement, and maintain a safety and environmental management
system (SEMS) program. Your SEMS program must address the elements described in
§ 250.1902, American Petroleum Institute's Recommended Practice for Development of
a Safety and Environmental Management Program for Offshore Operations and Facilities
(API RP 75) (incorporated by reference as specified in § 250.198), and other
requirements as identified in this subpart.
(a) You must comply with the provisions of this subpart and have your SEMS
program in effect on or before November 15, 2011, except for the submission of Form
MMS-131 as required in § 250.1929.
(b) You must submit Form MMS-131 on an annual basis beginning March 31, 2011.
• (c) If there are any conflicts between the requirements of this subpart and API RP 75
(incorporated by reference as specified in § 250.198), you must follow the requirements
O
of this subpart.
(d) Nothing in this subpart affects safety or other matters under the jurisdiction of the
Coast Guard.
§ 250.1901 What is the goal of my SEMS program?
The goal of your SEMS program is to promote safety and environmental protection
by ensuring all personnel aboard a facility are complying with the policies and
procedures identified in your SEMS.
(a) To accomplish this goal, you must ensure that your SEMS program identifies,
addresses, and manages safety, environmental hazards, and impacts during the design,
construction, start-up, operation, inspection, and maintenance of all new and existing
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• facilities, including mobile offshore drilling units (MODU) while under BOEMRE
jurisdiction and Department of Interior (DOI) regulated pipelines.
(b) All personnel involved with your SEMS program must be trained to have the
skills and knowledge to perform their assigned duties.
§ 250.1902 What must I include in my SEMS program?
You must have a properly documented SEMS program in place and make it available
to BOEMRE upon request as required by § 250.1924(b).
(a) Your SEMS program must meet the minimum criteria outlined in this subpart,
including the following SEMS program elements:
(1) General (see § 250.1909)
(2) Safety and Environmental Information (see § 250.1910)
• (3) Hazards Analysis (see § 250.1911)
(4) Management of Change (see § 250.1912)
(5) Operating Procedures (see § 250.1913)
(6) Safe Work Practices (see § 250.1914)
(7) Training (see § 250.1915)
(8) Mechanical Integrity (Assurance of Quality and Mechanical Integrity of Critical
Equipment) (see § 250.1916)
(9) Pre -startup Review (see § 250.1917)
(10) Emergency Response and Control (see § 250.1918)
(11) Investigation of Incidents (see § 250.1919)
(12) Auditing (Audit of Safety and Environmental Management Program Elements)
(see §§ 250.1920)
•
III
• (13) Recordkeeping (Records and Documentation) and additional BOEMRE
requirements (see § 250.1928).
(b) You must also include a job safety analysis (JSA) for OCS activities identified or
discussed in your SEMS program (see § 250.1911(b)).
(c) Your SEMS program must meet or exceed the standards of safety and
environmental protection of API RP 75 (incorporated by reference as specified in
§ 250.198).
§ 250.1903 Definitions.
Definitions listed in this section apply to this subpart and supersede definitions in API
RP 75, Appendices D and E (incorporated by reference as specified in § 250.198).
Designated and qualified personnel means employees (not contractors) that are
• knowledgeable of your program, and have actual work experience and training in
implementing and auditing a SEMS or a similar program in an offshore oil and gas
environment.
Personnel means direct employee(s) of the operator and contracted workers who are
involved with or affected by specific jobs or tasks.
§ 250.1904 Documents Incorporated by Reference.
The effect of incorporation by reference of a document into the regulations in this part
is that the incorporated document is a requirement. When a section in this part
incorporates all of a document, you are responsible for complying with the provisions of
that entire document, except to the extent that section provides otherwise. If any
incorporated document uses the word "should", it means must for purposes of these
regulations.
•
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a§§ 250.1905 through 250.1908 [RESERVED]
§ 250.1909 What are management's general responsibilities for the SEMS
Program?
You, through your management, must require that the program elements discussed in
API RP 75 (incorporated by reference as specified in § 250.198) and in this subpart are
properly documented and are available at field and office locations, as appropriate for
each program element. You, through your management, are responsible for the
development, support, continued improvement, and overall success of your SEMS
program. Specifically you, through your management, must:
(a) Establish goals and performance measures, demand accountability for
implementation, and provide necessary resources for carrying out an effective SEMS
• program.
(b) Appoint management representatives who are responsible for establishing,
•
implementing and maintaining an effective SEMS program.
(c) Designate specific management representatives who are responsible for reporting
to management on the performance of the SEMS program.
(d) At intervals specified in the SEMS program and at least annually, review the
SEMS program to determine if it continues to be suitable, adequate and effective (by
addressing the possible need for changes to policy, objectives, and other elements of the
program in light of program audit results, changing circumstances and the commitment to
continual improvement) and document the observations, conclusions and
recommendations of that review.
(e) Develop and endorse a written description of your safety and environmental
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• policies and organizational structure that define responsibilities, authorities, and lines of
communication required to implement the SEMS program.
(f) Utilize personnel with expertise in identifying safety hazards, environmental
impacts, optimizing operations, developing safe work practices, developing training
programs and investigating incidents.
(g) Ensure that facilities are designed, constructed, maintained, monitored, and
operated in a manner compatible with applicable industry codes, consensus standards,
and generally accepted practice as well as in compliance with all applicable governmental
regulations
(h) Ensure that management of safety hazards and environmental impacts is an
integral part of the design, construction, maintenance, operation, and monitoring of each
• facility.
(i) Ensure that suitably trained and qualified personnel are employed to carry out all
•
aspects of the SEMS program.
0) Ensure that the SEMS program is maintained and kept up to date by means of
periodic audits to ensure effective performance.
§ 250.1910 What safety and environmental information is required?
(a) You must require that SEMS program safety and environmental information be
developed and maintained for any facility that is subject to the SEMS program.
(b) SEMS program safety and environmental information must include:
(1) information that provides the basis for implementing all SEMS program
elements, including the requirements of hazard analysis (§ 250.1911);
(2) process design information including, as appropriate, a simplified process flow
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• diagram and acceptable upper and lower limits, where applicable, for items such as
temperature, pressure, flow and composition; and
(3) mechanical design information including, as appropriate, piping and instrument
diagrams; electrical area classifications; equipment arrangement drawings; design basis
of the relief system; description of alarm, shutdown, and interlock systems; description of
well control systems; and design basis for passive and active fire protection features and
systems and emergency evacuation procedures.
§ 250.1911 What criteria for hazards analyses must my SEMS program meet?
You must ensure the development and implementation of a hazards analysis (facility
level) and a job safety analysis (operations/task level) for all of your facilities. For this
subpart, facilities include all types of offshore structures permanently or temporarily
• attached to the seabed (i.e., mobile offshore drilling units; floating production systems;
floating production, storage and offloading facilities; tension -leg platforms; and spars)
•
used for exploration, development, production, and transportation activities for oil, gas,
or sulphur from areas leased in the OCS. Facilities also include DOI regulated pipelines.
You must document and maintain current analyses for each operation covered by this
section for the life of the operation at the facility. The analyses must be updated when an
internal audit is conducted to ensure that it is consistent with the current operations on
your facility. Hazards analysis requirements for simple and nearly identical facilities,
such as well jackets and single well caissons, may be fulfilled by performing a single
hazards analysis which you can apply to all such facilities after you verify that any site
specific deviations are addressed in each of the elements of your SEMS program.
(a) Hazards Analysis (facility level). For a hazards analysis (facility level), you must
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• perform an initial hazards analysis on each facility on or before November 15, 2011. The
hazards analysis must be appropriate to the complexity of the operation and must
identify, evaluate, and manage the hazards involved in the operation.
(1) The hazards analysis must address the following:
(i) Hazards of the operation;
(ii) Previous incidents related to the operation you are evaluating, including any
incident in which you were issued an Incident of Noncompliance or a civil or criminal
penalty;
(iii) Control technology applicable to the operation your hazards analysis is
evaluating; and
(iv) A qualitative evaluation of the possible safety and health effects on employees,
• and potential impacts to the human and marine environments, which may result if the
control technology fails.
0
(2) The hazards analysis must be performed by a person(s) with experience in the
operations being evaluated. These individuals also need to be experienced in the hazards
analysis methodologies being employed.
(3) You should assure that the recommendations in the hazards analysis are resolved
and that the resolution is documented.
(b) Job Safety Analysis (JSA). You must develop and implement a JSA for OCS
activities identified or discussed in your SEMS program.
(1) You must keep a copy of the most recent JSA (operations/task level) at the job
site and it must be readily accessible to employees.
(2) Your JSA must identify, analyze, and record;
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• (i) the steps involved in performing a specific job;
(ii) the existing or potential safety and health hazards associated with each step; and
(iii) the recommended action(s)/procedure(s) that will eliminate or reduce these
hazards and the risk of a workplace injury or illness.
(3) The supervisor of the person in charge of the task must approve the JSA prior to
the commencement of the work.
§ 250.1912 What criteria for management of change must my SEMS program
meet?
(a) You must develop and implement written management of change procedures for
modifications associated with the following:
(1) Equipment,
• (2) Operating procedures,
(3) Personnel changes (including contractors),
•
(4) Materials, and
(5) Operating conditions.
(b) Management of change procedures do not apply to situations involving
replacement in kind (such as, replacement of one component by another component with
the same performance capabilities).
(c) You must review all changes prior to their implementation.
(d) The following items must be included in your management of change procedures:
(1) The technical basis for the change;
(2) Impact of the change on safety, health, and the coastal and marine environments;
(3) Necessary time period to implement the change; and
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• (4) Management approval procedures for the change.
(e) Employees, including contractors whose job tasks will be affected by a change in
the operation, must be informed of, and trained in, the change prior to startup of the
process or affected part of the operation; and
(f) If a management of change results in a change in the operating procedures of your
SEMS program, such changes must be documented and dated.
§ 250.1913 What criteria for operating procedures must my SEMS program
meet?
(a) You must develop and implement written operating procedures that provide
instructions for conducting safe and environmentally sound activities involved in each
operation addressed in your SEMS program. These procedures must include the job title
• and reporting relationship of the person or persons responsible for each of the facility's
operating areas and address the following:
(1) Initial startup;
(2) Normal operations;
(3) All emergency operations (including but not limited to medical evacuations,
weather -related evacuations and emergency shutdown operations);
(4) Normal shutdown;
(5) Startup following a turnaround, or after an emergency shutdown;
(6) Bypassing and flagging out -of -service equipment;
(7) Safety and environmental consequences of deviating from your equipment
operating limits and steps required to correct or avoid this deviation;
(8) Properties of, and hazards presented by, the chemicals used in the operations;
0
• (9) Precautions you will take to prevent the exposure of chemicals used in your
operations to personnel and the environment. The precautions must include control
technology, personal protective equipment, and measures to be taken if physical contact
or airborne exposure occurs;
(10) Raw materials used in your operations and the quality control procedures you
used in purchasing these raw materials;
(11) Control of hazardous chemical inventory; and
(12) Impacts to the human and marine environment identified through your hazards
analysis.
(b) Operating procedures must be accessible to all employees involved in the
operations.
(c) Operating procedures must be reviewed at the conclusion of specified periods and
• as often as necessary to assure they reflect current and actual operating practices,
•
including any changes made to your operations.
(d) You must develop and implement safe and environmentally sound work practices
for identified hazards during operations and the degree of hazard presented.
(e) Review of and changes to the procedures must be documented and communicated
to responsible personnel.
§ 250.1914 What criteria must be documented in my SEMS program for safe
work practices and contractor selection?
Your SEMS program must establish and implement safe work practices designed to
minimize the risks associated with operating, maintenance, and modification activities
and the handling of materials and substances that could affect safety or the environment.
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• Your SEMS program must also document contractor selection criteria. When selecting a
contractor, you must obtain and evaluate information regarding the contractor's safety
and environmental performance. Operators must ensure that contractors have their own
written safe work practices. Contractors may adopt appropriate sections of the operator's
SEMS program. Operator and contractor must document their agreement on appropriate
contractor safety and environmental policies and practices before the contractor begins
work at the operator's facilities.
(a) A contractor is anyone performing work for the lessee. However, these
requirements do not apply to contractors providing domestic services to the lessee or
other contractors. Domestic services include janitorial work, food and beverage service,
laundry service, housekeeping, and similar activities.
• (b) You must document that your contracted employees are knowledgeable and
experienced in the work practices necessary to perform their job in a safe and
environmentally sound manner. Documentation of each contracted employee's expertise
to perform his/her job and a copy of the contractor's safety policies and procedures must
be made available to the operator and BOEMRE upon request.
(c) Your SEMS program must include procedures and verification for selecting a
contractor as follows:
(1) Your SEMS program must have procedures that verify that contractors -are
conducting their activities in accordance with your SEMS program.
(2) You are responsible for making certain that contractors have the skills and
knowledge to perform their assigned duties and are conducting these activities in
accordance with the requirements in your SEMS program.
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• (3) You must make the results of your verification for selecting contractors available
to BOEMRE upon request.
(d) Your SEMS program must include procedures and verification that contractor
personnel understand and can perform their assigned duties for activities such as, but not
limited to:
(1) installation, maintenance, or repair of equipment;
(2) construction, startup, and operation of your facilities;
(3) turnaround operations;
(4) major renovation; or
(5) specialty work.
(e) You must:
(1) perform periodic evaluations of the performance of contract employees that
• verifies they are fulfilling their obligations, and
•
(2) maintain a contractor employee injury and illness log for 2 years related to the
contractor's work in the operation area, and include this information on Form MMS-131.
(f) You must inform your contractors of any known hazards at the facility they are
working on including, but not limited to fires, explosions, slips, trips, falls, other injuries,
and hazards associated with lifting operations.
(g) You must develop and implement safe work practices to control the presence,
entrance, and exit of contract employees in operation areas.
§ 250.1915 What criteria for training must be in my SEMS program?
Your SEMS program must establish and implement a training program so that all
personnel are trained to work safely and are aware of environmental considerations
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• offshore, in accordance with their duties and responsibilities. Training must address the
operating procedures (§ 250.1913), the safe work practices (§ 250.1914), and the
emergency response and control measures (§ 250.1918). You must document the
qualifications of your instructors. Your SEMS program must address:
(a) Initial training for the basic well-being of personnel and protection of the
environment, and ensure that persons assigned to operate and maintain the facility
possess the required knowledge and skills to carry out their duties and responsibilities,
including startup and shutdown.
(b) Periodic training to maintain understanding of, and adherence to, the current
operating procedures, using periodic drills, to verify adequate retention of the required
knowledge and skills.
(c) Communication requirements to ensure that whenever a change is made to
• operating procedures (§ 250.1913), the safe work practices ( 250.1914), or the
p gp P §
emergency response and control measures (§ 250.1918), personnel will be trained in or
otherwise informed of the change before they are expected to operate the facility.
(d) How you will verify that the contractors are trained in the work practices
necessary to perform their jobs in a safe and environmentally sound manner, including
training on operating procedures (§ 250.1913), the safe work practices (§ 250.1914), or
the emergency response and control measures (§ 250.1918).
§ 250.1916 What criteria for mechanical integrity must my SEMS program
meet?
You must develop and implement written procedures that provide instructions to
ensure the mechanical integrity and safe operation of equipment through inspection,
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• testing, and quality assurance. The purpose of mechanical integrity is to ensure that
equipment is fit for service. Your mechanical integrity program must encompass all
equipment and systems used to prevent or mitigate uncontrolled releases of
hydrocarbons, toxic substances, or other materials that may cause environmental or safety
consequences. These procedures must address the following:
(a) The design, procurement, fabrication, installation, calibration, and maintenance of
your equipment and systems in accordance with the manufacturer's design and material
specifications.
(b) The training of each employee involved in maintaining your equipment and
systems so that your employees can implement your mechanical integrity program.
(c) The frequency of inspections and tests of your equipment and systems. The
frequency of inspections and tests must be in accordance with BOEMRE regulations and
• meet the manufacturer's recommendations. Inspections and tests can be performed more
frequently if determined to be necessary by prior operating experience.
(d) The documentation of each inspection and test that has been performed on your
equipment and systems. This documentation must identify the date of the inspection or
test; include the name and position, and the signature of the person who performed the
inspection or test; include the serial number or other identifier of the equipment on which
the inspection or test was performed; include a description of the inspection or test
performed; and the results of the inspection test.
(e) The correction of deficiencies associated with equipment and systems that are
outside the manufacturer's recommended limits. Such corrections must be made before
further use of the equipment and system.
•
123
• (f) The installation of new equipment and constructing systems. The procedures
must address the application for which they will be used.
(g) The modification of existing equipment and systems. The procedures must
ensure that they are modified for the application for which they will be used.
(h) The verification that inspections and tests are being performed. The procedures
must be appropriate to ensure that equipment and systems are installed consistent with
design specifications and the manufacturer's instructions.
(i) The assurance that maintenance materials, spare parts, and equipment are suitable
for the applications for which they will be used.
§ 250.1917 What criteria for pre -startup review must be in my SEMS program?
Your SEMS program must require that the commissioning process include a pre -
startup safety and environmental review for new and significantly modified facilities that
are subject to this subpart to confirm that the following criteria are met:
(a) Construction and equipment are in accordance with applicable specifications.
(b) Safety, environmental, operating, maintenance, and emergency procedures are in
place and are adequate.
(c) Safety and environmental information is current.
(d) Hazards analysis recommendations have been implemented as appropriate.
(e) Training of operating personnel has been completed.
(f) Programs to address management of change and other elements of this subpart are
in place.
(g) Safe work practices are in place.
•
124
• § 250.1918 What criteria for emergency response and control must be in my
SEMS program?
Your SEMS program must require that emergency response and control plans are in
place and are ready for immediate implementation. These plans must be validated by
drills carried out in accordance with a schedule defined by the SEMS training program (§
250.1915). The SEMS emergency response and control plans must include:
(a) Emergency Action Plan that assigns authority and responsibility to the
appropriate qualified person(s) at a facility for initiating effective emergency response
and control, addressing emergency reporting and response requirements, and complying
with all applicable governmental regulations;
(b) Emergency Control Center(s) designated for each facility with access to the
Emergency Action Plans, oil spill contingency plan, and other safety and environmental
• information (§ 250.1910); and
•
(c) Training and Drills incorporating emergency response and evacuation procedures
conducted periodically for all personnel (including contractor's personnel), as required by
the SEMS training program (§ 250.1915). Drills must be based on realistic scenarios
conducted periodically to exercise elements contained in the facility or area emergency
action plan. An analysis and critique of each drill must be conducted to identify and
correct weaknesses.
§ 250.1919 What criteria for investigation of incidents must be in my SEMIS
program?
To learn from incidents and help prevent similar incidents, your SEMS program must
establish procedures for investigation of all incidents with serious safety or
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• environmental consequences and require investigation of incidents that are determined by
facility management or BOEMRE to have possessed the potential for serious safety or
environmental consequences. Incident investigations must be initiated as promptly as
possible, with due regard for the necessity of securing the incident scene and protecting
people and the environment. Incident investigations must be conducted by personnel
knowledgeable in the process involved, investigation techniques, and other specialties
that are relevant or necessary.
(a) The investigation of an incident must address the following:
(1) the nature of the incident;
(2) the factors (human or other) that contributed to the initiation of the incident and
its escalation/control; and
(3) recommended changes identified as a result of the investigation.
• (b) A corrective action program must be established based on the findings of the
.7
investigation in order to analyze incidents for common root causes. The corrective action
program must:
(1) retain the findings of investigations for use in the next hazard analysis update or
audit;
(2) determine and document the response to each finding to ensure that corrective
actions are completed; and
(3) implement a system whereby conclusions of investigations are distributed to
similar facilities and appropriate personnel within their organization.
§ 250.1920 What are the auditing requirements for my SEMS program?
(a) You must have your SEMS program audited by either an independent third -party
126
• or your designated and qualified personnel according to the requirements of this subpart
and API RP 75, Section 12 (incorporated by reference as specified in § 250.198) within
2 years of the initial implementation of the SEMS program and at least once every 3
years thereafter. The audit must be a comprehensive audit of all thirteen elements of your
SEMS program to evaluate compliance with the requirements of this subpart and API RP
75 to identify areas in which safety and environmental performance needs to be
improved.
(b) Your audit plan and procedures must meet or exceed all of the recommendations
included in API RP 75 section 12 (incorporated by reference as specified in § 250.198)
and include information on how you addressed those recommendations. You must
specifically address the following items:
• (1) Section 12.1 General
(2) Section 12.2 Scope
(3) Section 12.3 Audit Coverage.
(4) Section 12.4 Audit Plan. You must submit your written Audit Plan to BOEMRE
at least 30 days before the audit. BOEMRE reserves the right to modify the list of
facilities that you propose to audit.
(5) Section 12.5 Audit Frequency, except your audit interval must not exceed 3 years
after the 2 year time period for the first audit.
(6) Section 12.6 Audit Team. The audit that you submit to BOEMRE must be
conducted by either an independent third party or your designated and qualified
personnel. The independent third party or your designated and qualified personnel must
meet the requirements in § 250.1926.
•
127
• (c) You must require your auditor (independent third party or your designated and
qualified personnel) to submit an audit report of the findings and conclusions of the audit
to BOEMRE within 30 days of the audit completion date. The report must outline the
results of the audit, including deficiencies identified.
(d) You must provide the BOEMRE a copy of your plan for addressing the
deficiencies identified in your audit within 30 days of completion of the audit. Your plan
must address the following:
(1) A proposed schedule to correct the deficiencies identified in the audit. BOEMRE
will notify you within 14 days of receipt of your plan if your proposed schedule is not
acceptable.
(2) The person responsible for correcting each identified deficiency, including their
job title.
• (e) BOEMRE may verify that you undertook the corrective actions and that these
actions effectively address the audit findings.
§§ 250.1921 through 250.1923 [RESERVED]
§ 250.1924 How will BOEMRE determine if my SEMS program is effective?
(a) BOEMRE or its authorized representative may evaluate or visit your facility
to determine whether your SEMS program is in place, addresses all required
elements, and is effective in protecting the safety and health of workers, the
environment, and preventing incidents. BOEMRE or its authorized representative may
evaluate your SEMS program, including documentation of contractors, independent third
parties, your designated and qualified personnel, and audit reports, to assess your SEMS
program. These evaluations or visits may be random or based upon the OCS lease
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• operator's or contractor's performance.
(b) For the evaluations, you must make the following available to BOEMRE upon
request:
(1) your SEMS program;
(2) the qualifications of your independent third -party or your designated and
qualified personnel;
(3) the SEMS audits conducted of your program;
(4) documents or information relevant to whether you have addressed and corrected
the deficiencies of your audit; and
(5) other relevant documents or information.
(c) During the site visit BOEMRE may verify that:
(1) personnel are following your SEMS program,
• (2) you can explain and demonstrate the procedures and policies included in
•
your SEMS program; and
(3) you can produce evidence to support the implementation of your SEMS
program.
(d) Representatives from BOEMRE may observe or participate in your SEMS audit.
You must notify the BOEMRE at least 30 days prior to conducting your audit as required
in § 250.1920, so that BOEMRE may make arrangements to observe or participate in the
audit.
§ 250.1925 May BOEMRE direct me to conduct additional audits?
(a) If BOEMRE identifies safety or non-compliance concerns based on the results of
our inspections and evaluations, or as a result of an event, BOEMRE may direct you to
129
• have an independent third -party audit of your SEMS program, in addition to the regular
audit required by § 250.1920, or BOEMRE may conduct an audit.
(1) If BOEMRE direct you to have an independent third -party audit,
(i) You are responsible for all of the costs associated with the audit, and
(ii) The independent third -party audit must meet the requirements of § 250.1920 of
this part and you must ensure that the independent third party submits the findings and
conclusions of a BOEMRE-directed audit according to the requirements in § 250.1920 to
BOEMRE within 30 days after the audit is completed.
(2) If BOEMRE conducts the audit, BOEMRE will provide a report of the findings
and conclusions within 30 days of the audit.
(b) Findings from these audits may result in enforcement actions as identified in
§ 250.1927.
• (c) You must provide the BOEMRE a copy of your plan for addressing the
deficiencies identified in the BOEMRE-directed audit within 30 days of completion of
the audit as required in § 250.1920.
§ 250.1926 What qualifications must an independent third party or my
designated and qualified personnel meet?
(a) You must either choose an independent third -party or your designated and
qualified personnel to audit your SEMS program. You must take into account the
following qualifications when selecting the third -party or your designated and qualified
personnel:
(1) Previous education and experience with SEMS, or similar management related
programs.
•
130
• (2) Technical capabilities of the individual or organization for the specific project.
(3) Ability to perform the independent third -party functions for the specific project
considering current commitments.
(4) Previous experience with BOEMRE regulatory requirements and procedures.
(5) Previous education and experience to comprehend and evaluate how the
company's offshore activities, raw materials, production methods and equipment,
products, byproducts, and business management systems may impact health and safety
performance in the workplace.
(b) You must have procedures to avoid conflicts of interest related to the
development of your SEMS program and the independent third party auditor and your
designated and qualified personnel.
(c) BOEMRE may evaluate the qualifications of the independent third parties or your
• designated and qualified personnel. This may include an audit of documents and
procedures or interviews. BOEMRE may disallow audits by a specific independent third -
party or your designated and qualified personnel if they do not meet the criteria of this
section.
§ 250.1927 What happens if BOEMRE finds shortcomings in my SEMS
program?
If BOEMRE determines that your SEMS program is not in compliance with this
subpart we may initiate one or more of the following enforcement actions:
(a) Issue an Incident(s) of Noncompliance;
(b) Assess civil penalties; or
(c) Initiate probationary or disqualification procedures from serving as an OCS
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• operator.
§ 250.1928 What are my recordkeeping and documentation requirements?
(a) Your SEMS program procedures must ensure that records and documents are
maintained for a period of 6 years, except as provided below. You must document and
keep all SEMS audits for 6 years and make them available to BOEMRE upon
request. You must maintain a copy of all SEMS program documents at an onshore
location.
(b) For JSAs, the person in charge of the activity must document the results of the
JSA in writing and must ensure that records are kept onsite for 30 days. You must retain
these records for 2 years and make them available to BOEMRE upon request.
(c) You must document and date all management of change provisions as specified in
§ 250.1912. You must retain these records for 2 years and make them available to
• BOEMRE upon request.
•
(d) You must keep your injury/illness log for 2 years and make them available to
BOEMRE upon request.
(e) You must keep all evaluations completed on contractor's safety policies and
procedures for 2 years and make them available to BOEMRE upon request.
(f) You must keep all records in an orderly manner, readily identifiable,
retrievable and legible, and include the date of any and all revisions.
§ 250.1929 What are my responsibilities for submitting OCS performance
measure data?
You must submit Form MMS-131 on an annual basis by March 31st. The form
must be broken down quarterly, reporting the previous calendar year's data.
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[FR Doc. 2010-25665 Filed 10/07/2010 at 4:15 pm; Publication Date: 10/15/2010]
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