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Alaska Oil and Gas Conservation Commission
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HomeMy WebLinkAboutKRU CPF 2 / Conoco Phillips
STATE OF ALASKA
AOGCC
GAS DISPOSITION FILES
YEAR: 2004
FACILITY: KRU CPF 2
OPERATOR: CONOCOPHILLIPS
ALASKA OIL AND GAS CONSERV A TION COMMISSION
FACILITY REPORT OF PRODUCED GAS DISPOSITION
Facility
CENTRAL PROCESSING FACILITY #2
Operator
CONOCOPHILLIPS ALASKA, INC.
Disposition
Volume MCF*
1. Sold
26.963
2. Reinjected
5,802,589
3. Flared or vented less than I hour
38,189
3,457
5. Pilot and Purge
25,986
6. Used forIease operations
Fuel
756,293
7. Other
TOTAL items I - 7
6.653.417
8. NGL gas equivalent produced
9. Purchased gas
10. Transferred from: PBU CGF (LSEOR NGLS)
CPFI
908.952
1,126,102
II. Transferred to:
Remarks: Reinjected vol does not include volumes of PBU NGLS aquired for LSEOR
reflected on line 10 or Na tha used in SSEOR meter #20 I
I hereby certify that the foregoing is true and correct to the best of my knowledge.
Signature: 11tf.J,tJ..~ Title: Supervisor ó2/;Jo. '()
FOnTI 10-422 (Revised 4/95)
Field(s)
KUPARUK RIVER UNIT
MonthlY ear of Disposition
*Indicate contribution of each pool to total.
Pool Name
KUPARUK RIVER UNIT
KUPARUK RIVER UNIT MELTWATER
/'
KUPARUK RIVER UNITTABASCO
KUPARUK RIVER UNIT TARN
o
Official Use Only--Flaring Authorization> I hr.
1. Safety
o
2. Lease Use
o
o
Note: All volumes must be corrected to
pressure of 14.65 psia and to a temperature of
60 degrees F. Report due by the 20th ofthe
month following the month of disposition.
Authority 20 AAC 25.235.
1/04
Code Percent
490100 89.41%
490140 3.35%
490160 0.10%
490165 7.14%
'3 467 MCF 3/t--
MCF
MCF
Date
DATE
TIME
PLANNED
UNPLANNED ACTION TAKEN TO ELIMINATE CAUSE
CONOCOPHILLlPS ALASKA, INC.
CONSERVATION ORDER NO. 219
GAS FLARING OR VENTING INCIDENTS
CPF #2
JANUARY 2004
VOLUME MCF DESCRIPTION OF INCIDENTS & CAUSE
FLARING OR VENTING EVENTS GREATER THAN 1 HOUR
1/15/2004 0324-0506
1/18/2004 1718-1821
1/23/2004 0855-1008
TOTAL OVER 1 HOUR
524
1,370
1,563
3,457
PLANNED EVENTS LESS THAN 1 HOUR
Flare or Vent Volumes:
Greater than 1 hour
Less than 1 hour
Continuous Assist
Pilot and Purge
TOTALFLAREDNENTED
3,457
38,189
o
25.986
67,632
Tie-line pressure high
Excessive inlet gas rates into facility; process upset in
gas section of facility
Process upset in gas section of facility; A GLC trip on
high 1st stage disc pressure; shut in 2X-13 and choked
back 2V-16 and T-12 which reduced gas rate by - 5mmscf
Unplanned Reduced inlet gas rates; lowered gas, lower temp.
Unplanned Started/restarted T/C # C2 101A; reduced inlet
gas rates; stabilized facility process and operation
Unplanned Started/restarted T/C # C2-101A; reduced/increased
inlet gas rates
..
.r
STATE OF ALASKA
ALASKA OIL AND GAS CONSERVATION COMMISSION
FACILITY REPORT OF PRODUCED GAS DISPOSITION
1. Facility Number
0290000022
2. Facility Name
CENTRAL PROCESSING FACILITY #2
3. Field 4. Operator 5.Month/Year of Disposition
KUP ARUK RIVER UNIT CONOCOPHILLIPS ALASKA, INC. 2/04
Disposition Volume MCF* 20. For production from multiple pools. list contribution of each
/Jool as a /Jercent of Total Volume.
6. Sold 30.381 Pool Name Code Percent
7. Reinjected 5,851,660 KUPARUK RIVER UNIT 490100 89.41%
8. Flared or vented less than 1 hour 22,511 KUPARUK RIVER UNIT MELTWATER 490140 3.35%
/
9. Flared or vented greater than 1 hour 4,593 '" KUPARUK RIVER UNIT TABASCO 490160 0.10%
(SuDDlemental reoort reauired--See 20 AAC 25.235)
10. Pilot and Purge 21,872 KUPARUK RIVER UNIT TARN 490165 7.14%
11. Used for lease ooerations A~~el 764.00g
ist
12. Other 0 Official Use Only
AUt!10nzatlon > 1 nr: Safety 4¡5'CB MCF
13. TOTAL VOLUME (ITEMS 6-12) 6,695,026
Lease Use MCF
14. NGL I!as eauivalent nroduced 0
Conservation MCF
15. Purchased gas 0
Waste: .... ..... " MCF
16. Transferred from: PBU CGF (LSEOR NGLS) 876.917 I /) f--/~/? 41J7./ f-
CPFl 678,164 C YI';IV /
Commissioner Date
17. Transferred to: 0
Note: All volumes must be corrected to pressure of J 4. 65 psia
18. Remarks: Reinjected vol does not include volumes ofPBU NGLS aquired for LSEOR and to a temperature of 60 degrees F. Report due by the 20th
reflected on line 10 or Naptha used in SSEORmeter #201 60 degrees F. Report due by the 20th of the month following
I hereby certify that the foregoing is true and correct to the best of my knowledge. the month of disposition.
~~þh~ Authority 20 MC 25.235.
Signature: Title: SUDervisor
Printed Name: ~.e .(1Or,.J¡:tU S -/!.r IJ. /),U Phone: 263-4121 Date gill/of
FOnTI 10-422 evised 1/2004 I Submit in Du licate
36'L
(R
p
..
CONOCOPHILLlPS ALASKA, INC.
CONSERVATION ORDER NO. 219
GAS FLARING OR VENTING INCIDENTS
CPF #2
FEBRUARY 2004
DATE
TIME
VOLUME MCF DESCRIPTION OF INCIDENTS & CAUSE
PLANNED
UNPLANNED ACTION TAKEN TO ELIMINATE CAUSE
FLARING OR VENTING EVENTS GREATER THAN 1 HOUR
2/2/2004
2057-2232
TOTAL OVER 1 HOUR
PLANNED EVENTS LESS THAN 1 HOUR
Flare or Vent Volumes:
Greater than 1 hour
Less than 1 hour
Continuous Assist
Pilot and Purge
TOTALFLAREDfVENTED
4,593
4,593
4,593
22,511
o
21.872
48,976
Electrical/instrumentation malfunction at other facility
(T&D); process upset in Gas section of facility; loadshed
due to Frame 6 trip
Unplanned Started/restarted T/C; Reduced/increased inlet gas
rates; restart C2-104A,B,C; also restarted C2-1 01 B
1. Facility Number
0290000022
STATE OF ALASKA
ALASKA OIL AND GAS CONSERVATION COMMISSION
FACILITY REPORT OF PRODUCED GAS DISPOSITION
2. Facility Name
CENTRAL PROCESSING FACILITY #2
3. Field 4. Operator 5.Month/Year of Disposition
KUP ARUK RIVER UNIT CONOCOPHll..LIPS ALASKA, INC. 3/04
Disposition Volume MCF* 20. For production from multiple pools, list contribution of each
/Jool as a percent of Total Volume.
6. Sold 33.210 Pool Name Code Percent
7. Reinjected 6,231,646 KUPARUK RIVER UNIT 490100 84.37%
8. Flared or vented less than 1 hour 37,792 KUPARUK RIVER UNIT MELTWATER 490140 5.86%
,.. /
9. Flared or vented greater than 1 hour 3,625 KUPARUK RIVER UNIT T ABASCO 490160 0.08%
(SuDPlemental reDort reauired--See 20 AAC 25.235)
10. Pilot and Purge 25,153 KUPARUK RIVER UNIT TARN 490165 9.69%
11. Used for lease operations A~~;~ 776.27~
12. Other 0 Official Use Only
AUthOriZatIOn> 1 hr: Safety 3,þz,5' MCF
13. TOTAL VOLUME (ITEMS 6-12) 7,107,704
Lease Use MCF
14. NGL I!as eauivalent produced 0 -
/ \
Cof¡servation MCF
15. Purchased gas 0
Waste: ~ / MCF
/ I't , rlrlðt/
16. Transferred from: PBU CGF (LSEOR NGLS) 908.323 .
CPFl 733,027 1J¡ I \ ), )
Com issionJ r ...... ./ Date
17. Transferred to: 0 ---r / \ - f I
Note: All vdiJg¡fes mu~orrected to pressure of 14. 65 psia
18. Remarks: Reinjected vol does not include volumes ofPBU NGLS aquired for LSEOR and to a temperature of 60 degreesF. Report due by the 20th
reflected on line 16 or Naptha used in SSEOR meter #20 I of the month following the month of disposition.
I hereby certifY that the foregoing is true and correct to the best of my knowledge.
Signature:~ ~ r /L~ Authority 20 AAC 25.235.
Title: Supervisor
Printed Name: $ .¡2. E'bl.A! I'hZM .w Ai.)) ¡/~ Phone: 263-4121 Date ~Í-ð/O <l-
. .
Form 10-422 (RevIsed 1/2004)
3ße-
Submit m Duphcate
DATE
TIME
PLANNED
UNPLANNED ACTION TAKEN TO ELIMINATE CAUSE
CONOCOPHILLlPS ALASKA, INC.
CONSERVATION ORDER NO. 219
GAS FLARING OR VENTING INCIDENTS
CPF #2
MARCH 2004
VOLUME MCF DESCRIPTION OF INCIDENTS & CAUSE
FLARING OR VENTING EVENTS GREATER THAN 1 HOUR
3/8/2004 12:34-13:35
3/14/2004 01 :33-02:42
TOTAL OVER 1 HOUR
672
2,953
3,625
PLANNED EVENTS LESS THAN 1 HOUR
Flare or Vent Volumes:
Greater than 1 hour
Less than 1 hour
Continuous Assist
Pilot and Purge
TOTALFLAREDNENTED
3,625
37,792
o
25.153
66,570
Facility maintenance
D GLC restart of fuel gas stripping unit after frame 6
repaired
Excessive/lnsufficient inlet gas rates into facility
Process upset in GAS section of facility
unplanned Reduced/increaded inlet gas rate;
stabilized facility process and operation
unplanned Reduced/increased inlet gas rate
STATE OF ALASKA
ALASKA OIL AND GAS CONSERVATION COMMISSION
FACILITY REPORT OF PRODUCED GAS DISPOSITION
1. Facility Number
0290000022
2. Facility Name
CENTRAL PROCESSING FACILITY #2
3. Field 4. Operator 5.MonthNear of Disposition
KUP ARUK RIVER UNIT CONOCOPHILLIPS ALASKA, INC. 4/04
Volume MCF*
Disposition
6. Sold
31.123
5,673,888
9,931
14,757
21.710
Fuel 716.061
A'
0
6,467,470
0
0
793.712
567,502
0
7. Reinjected
8. Flared or vented less than 1 hour
10. Pilot and Purge
11. Used for lease oDerations
12. Other
13. TOTAL VOLUME (ITEMS 6-12)
14. NGL!!as eauivalent Droduced
15. Purchased gas
16. Transferred from: PBU CGF (LSEOR NGLS)
CPFl
17. Transferred to:
18. Remarks: Reinjected vol does not include volumes ofPBU NGLS aquired for LSEOR
reflected on line 16 or Na tha used in SSEOR meter #201
1 hereby certify that the foregoing is true and correct to the best of my knowledge.
Signature: 11¡J.1/ Å. riP-
Printed Name: Af()(,1 J:5 tJ(~
Form 10-422 (Revised 1/2004)
Phone: 263-4121
Date
Pool Name Code Percent
KUP ARUK RIVER UNIT 490100 82.13%
KUPARUK RIVER UNIT MEL TW A TER 490140 6.04%
KUPARUK RIVER UNIT TABASCO 490160 0.09%
KUPARUK RIVER UNIT TARN 490165 11.74%
Official Use Only
Authorization> I hr:
\4/761 MCF SBr'-
Safety
Lease Use
MCF
MCF
Note: All volumes must be corrected to pressure of 14.65 psia
and to a temperature of 60 degrees F. Report due by the 20th
of the month following the month of disposition.
Authority 20 MC 25.235.
Submit in Duplicate
DATE
TIME
CONOCOPHILLIPS ALASKA, INC.
CONSERVATION ORDER NO. 219
GAS FLARING OR VENTING INCIDENTS
CPF #2
MARCH 2004
VOLUME MCF DESCRIPTION OF INCIDENTS & CAUSE
PLANNED
UNPLANNED
ACTION TAKEN TO ELIMINATE CAUSE
FLARING OR VENTING EVENTS GREATER THAN 1 HOUR
4/3/2004
4/3/2004
4/4/2004
4/4/2004
0834-1025
1916-2305
0130-0300
0937-1316
TOTAL OVER 1 HOUR
3,133
7,705
602
3317
14,757
PLANNED EVENTS LESS THAN 1 HOUR
Flare or Vent Volumes:
Greater than 1 hour
Less than 1 hour
14,757
9,931
Excessive/insufficient inlet gas rates into facility;
Faulty shutdown on Hi Pressure; Mechanical difficulty/
Crude surge drum level control bridle
Excessive/insufficient inlet gas rates into facility;
Facility maintenance; Gas processing equipment failed
to start during Facility re-start due to mechanical
difficulties
Electrical/instrumentation malfunction; excessive/
insufficient inlet gas rates into facility; liquid condensate
purged from the gas train; difficulty with backflow switch
causing a gas train to depressure
T/C SD due to high exhaust temperature; electrical!
instrumentation malfunction; excessive/insufficient inlet
gas rates into facility; process upset; facility maintenance;
facility upset due to process flow restrictions and
facility gas processing equipment instrument problems
Unplanned Compressor/train depressured; reduced/increased
inlet gas rates; repaired equipment difficulties--
bridle repaired
Unplanned Compressor/train depressured; reduced/increased
inlet gas rates; repaired equipment difficulties with
turbine hydraulics; depressured gas train/reduced
inlet gas rates; repaired broken hydraulic system
Unplanned Compressor/train depressured; corrected E&I fluctua-
tion/failure; stabilized facility process and operation;
began reducing gas inlet rates/repaired faulty switch
and restarted machine
Unplanned Started/restarted TIC # NGL Pump; Compressor/train
depressured; reduced/increased inlet gas rates;
corrected E&I fluctuation/failure; repaired equipment
difficulties with ROV; depressured gas train/reduced
inlet gas rates/ repaired instrumentation system,
started Facility Equipment
CPF-2 Shutdown and Associated Flaring
Jim,
We experienced four flaring events over the weekend at Kuparuk's CPF-2 Plant. Flaring
reports were submitted, but I wanted to supply you with some additional information on the
cause of each event and the steps we took to mitigate flaring. A summary is provided
below. Please feel free to contact me if you have any questions or need additional
information concerning these events.
Leigh
On Saturday, April 3rd, CPF2 experienced a plant shutdown at 9:05AM. This shutdown along
with the subsequent restart of the plant the next day caused 4 separate flaring events to
occur. These events are reviewed in chronological order below.
The initial plant shutdown and flaring event occurred at 08:34AM and was the result of the
following events:
* Gas and liquid slugs from the wells/gathering lines were causing pressure swings in
the Primary Separator. These pressure swings eventually caused first one Gas Lift
Compressor, and then the other three Gas Lift Compressors to trip off line.
* While attempting to restart the plant, a mechanical malfunction was found in the
Crude Surge Drum level control system, which necessitated a full plant shutdown to isolate
and fix the problem.
At this point all wells were shut-in, and the plant was shutdown. Because all pumps, and
compressors, including the vapor recovery unit on the Divert Tanks were shutdown, the flare
remained high for safety reasons. Gas evolving from the crude trapped in the inlet header
had to be vented to prevent over pressuring of plant piping. This flaring event lasted 1:51
hours with a volume of 3,133 MSCF of gas burned.
The second flaring event occurred because of the CPF2 Facility restart, which began at
approximately 18:30 hours on 4/3/04. Because of the subsequent hard shutdown of the plant,
numerous minor mechanical difficulties were encountered as the operators brought the plant
back on line. Because of the winter temperatures, lines had cooled and liquids were
dropping out in the vessels in larger volumes than could be handled without multiple
equipment shutdowns, and the subsequent venting and purging of gas to the flare. Reduced
compression capacity due to the damaged STV Compressor caused high flaring rates to
continue. Wells were once again shut-in to minimize and stop the flaring. Warm gas from the
other CPFs (Production Facilities) was brought into the plant via a connecting pipeline as
we attempted to get gas moving through the plant to warm up the cooled process lines, and
purge the condensate from the gas plant piping .This initial start-up flaring event lasted
03:49 hrs and resulted in flaring 7,705 MSCF of gas.
The 3rd flaring incident occurred at 01:30 on 4/4, and was shortly after the incident
described above. This flaring incident was a result of additional mechanical difficulties,
which caused the compressor trains to depressure and flare. Additionally, problems
continued as the cold crude moved from the gathering lines into the plant causing
liquids/condensate to drop out in the gas process piping. various process changes were made
during the Facility re-start in order to minimize flaring without compromising the
integrity of the Facility and/or gas handling equipment. Enough produced crude flow had to
be brought on to stabilize the plant and get the shipping pumps up and running or the crude
lines would have frozen. This event lasted 01:30 hrs and had a volume of 602.5 MSCF of gas
flared.
The final flare event reported on 4/4/04 at 09:37 was a result of bringing on the NGL
blending and injection process, and the continued instability of the plant due to
gas/liquid slugging from the wells. NGLs were brought into the plant, but had to be
diverted to the Oil Separators due to mechanical and instrument problems with the injection
pump. Inlet gas rates were reduced and multiple wells were shut-in, but flashing NGLs
caused high gas off the Oil Separators. Because of the erratic gas rates into the plant we
had difficulties with gas condensates and hydrates freezing piping in the coolers, backing
up the gas flow and knocking compressors off line. Incoming oil and gas fluid streams were
lof2
4/7/2004 11 :55 AM
CPF-2 Shutdown and Associated Flaring
reduced to slow flaring. Severe Plant swings occurred and had to be addressed during this
time period to prevent larger flaring events and complete facility shutdown. As the wells
stabilized and inlet gas/fluid swings from Drill-Sites were reduced, the equipment was able
to stay on line and the flaring stopped. This flaring event lasted 03:39 hrs. and resulted
in 21,773 MSCF of gas being flared.
The severity of the flaring events was due to the unplanned shutdown and the delayed
restart of the facility during winter ambient conditions.
Leigh McDaniel and Jeff Smith
Senior Field Environmental Coordinator - Kuparuk
(907) 659-7242 Phone
(907) 659-7712 Fax
20f2
4/7/2004 11 :55 AM
RE: CPF-2 Shutdown and Associated Flaring
Jim,
Over the weekend, ConocoPhillips Alaska, Inc. conducted an incident investigation of the
CPF-2 plant shutdown and further clarified the sequence of events surrounding the
associated flaring. The revised summary expands on the information originally submitted to
you on April 7th and provides additional detail on the causes and corrective actions taken
to minimize flaring. Please call if you have any questions or require additional
information.
Leigh
On Saturday, April 3rd, CPF2 experienced a plant shutdown at 9:05AM. This shutdown along
with the subsequent restart of the plant the next day caused 4 separate flaring events to
occur. These events are reviewed in chronological order below.
The initial plant shutdown and flaring event occurred at 08:34AM and was the result of the
following events:
* Gas and liquid slugs from the wells/gathering lines were causing pressure swings in
the Primary Separator. These pressure swings eventually caused first one Gas Lift
Compressor, and then the other three Gas Lift Compressors to trip off line.
* While attempting to restart the plant, a mechanical malfunction was found in the
Crude Surge Drum level control system, which necessitated a full plant shutdown to isolate
and fix the problem.
At this point all wells were shut-in, and the plant was shutdown. Because all pumps, and
compressors, including the vapor recovery unit on the Divert Tanks were shutdown, the flare
remained high for safety reasons. Gas evolving from the crude trapped in the inlet header
had to be vented to prevent over pressuring of plant piping. This flaring event lasted
1:51 hours with a volume of 3,133 MSCF of gas burned.
The second flaring event occurred because of the CPF2 Facility restart, which began at
approximately 18:30 hours on 4/3/04. Because of the subsequent hard shutdown of the plant,
numerous minor mechanical difficulties were encountered as the operators brought the plant
back on line. Wells were not brought back on immediately. The trapped, pressure in the
inlet gathering lines was initially used to bring crude and gas into the plant. Because of
the winter temperatures, lines had cooled and liquids were dropping out in the vessels in
larger volumes than could be handled without multiple equipment shutdowns, and the
subsequent venting and purging of gas to the flare. Reduced compression capacity due to
the damaged STV Compressor caused high flaring rates to continue. The A STV compressor
motor was damaged due to high amps from overloading the motor. An investigation is ongoing
into the failure, but the preliminary finding is that the protective relay failed to trip
and protect the motor from overloading during the plant upset.
Warm gas from the other CPFs (Production Facilities) was brought into the plant via a
connecting pipeline as we attempted to get gas moving through the plant to warm up the
cooled process lines, and purge the condensate from the gas plant piping. Production
wells which were needed to provide enough feed to the plant to stabilize operations and
keep the plant pumps and compressors fed, were slowly brought back on line, one well at a
time, starting around 9:30PM. Only 8 wells were brought into the plant prior to
stabilizing operations and ending the flaring event. This initial start-up flaring event
lasted 03:49 hrs and resulted in flaring 7,709 MSCF of gas.
The 3rd flaring incident occurred at 01:30 on 4/4, and was shortly after the incident
described above. This flaring incident was a result of additional mechanical difficulties,
which caused the compressor trains to depressure and flare. Additionally, problems
continued as the cold crude moved from the gathering lines into the plant causing
liquids/condensate to drop out in the gas process piping. Various process changes were
made during the Facility re-start in order to minimize flaring without compromising the
integrity of the Facility and/or gas handling equipment. Enough produced crude flow had to
be brought on to stabilize the plant and get the shipping pumps up and running or the crude
lof3
4/12/20042:34 PM
RE: CPF-2 Shutdown and Associated Flaring
lines would have frozen. This event lasted 01:30 hrs and had a volume of 602.5 MSCF of gas
flared.
The final flare event reported on 4/4/04 at 09:37 was a result of bringing on the NGL
blending and injection process, in an attempt to remove the indigenous NGLs from the plant
streams, and reduce load on the remaining STV compressor. It was felt that this would
provide more room to react as instability continued in the plant processes due to
gas/liquid slugging from the wells.
The indigenous NGLs knocked out in the plant need to have supplemental NGLs added in order
to provide enough volume to run the MI injection pumps. The Prudhoe NGL line was pressured
up in preparation for blending NGLs. There were difficulties preventing the startup of the
skid, so the NGLs were blocked in. Although the NGLs were blocked in and not fed to the
plant, flaring started to occur, due to the thermal relief on the inlet NGL line lifting
and venting to flare. NGLs have a very high thermal expansion coefficient and when the
cold pipeline NGLs warmed, as they sat trapped in the part of the pipeline that was in the
plant module, they began to gas off and the thermal relief had to lift and relief pressure
to prevent an overpressure of the pipeline. As this continued, inlet gas rates were
reduced and multiple wells were shut-in in an attempt to prevent and minimize flaring.
Additional difficulties with getting the main NGL pump up, prevented us from lowering the
NGL pipeline pressure quickly, and reducing the flare.
Because of the erratic gas rates into the plant we continued to have difficulties with gas
condensates and hydrates freezing piping in the coolers, backing up the gas flow and
knocking compressors off line. Incoming oil and gas fluid streams were reduced to slow
flaring. Severe Plant swings occurred and had to be addressed during this time period to
prevent larger flaring events and complete facility shutdown. As the wells stabilized and
inlet gas/fluid swings from Drill-Sites were reduced, the equipment was able to stay on
line and the flaring stopped. This flaring event lasted 03:39 hrs. and resulted in 21,773
MSCF of gas being flared.
The severity of the flaring events was due to the unplanned shutdown and the delayed
restart of the facility during winter ambient conditions.
Leigh
Leigh McDaniel and Jeff Smith
Senior Field Environmental Coordinator - Kuparuk
(907) 659-7242 Phone
(907) 659-7712 Fax
-----Original Message-----
From: NSK Env proj
Sent: Wednesday, April 07, 2004 10:11 AM
To: Jim Regg (E-mail)
Cc: Steve McMains (E-mail); CPF2 Prod Supv; Wheatall, Michael; Freswick, June; NS HSE Supv; CPF2
Fac Engr
Subject: CPF-2 Shutdown and Associated Flaring
Jim,
We experienced four flaring events over the weekend at Kuparuk's CPF-2 Plant. Flaring reports were
submitted, but I wanted to supply you with some additional information on the cause of each event
and the steps we took to mitigate flaring. A summary is provided below. Please feel free to
contact me if you have any questions or need additional information concerning these events.
Leigh
On Saturday, April 3rd, CPF2 experienced a plant shutdown at 9:05AM. This shutdown along with the
subsequent restart of the plant the next day caused 4 separate flaring events to occur. These events
are reviewed in chronological order below.
The initial plant shutdown and flaring event occurred at 08:34AM and was the result of the following
events:
* Gas and liquid slugs from the wells/gathering lines were causing pressure swings in the
Primary Separator. These pressure swings eventually caused first one Gas Lift Compressor, and then
the other three Gas Lift Compressors to trip off line.
* While attempting to restart the plant, a mechanical malfunction was found in the Crude Surge
2,of3
4/12/20042:34 PM
RE: CPF-2 Shutdown and Associated Flaring
Drum level control system, which necessitated a full plant shutdown to isolate and fix the problem.>
At this point all wells were shut-in, and the plant was shutdown. Because all pumps, and
compressors, including the vapor recovery unit on the Divert Tanks were shutdown, the flare remained
high for safety reasons. Gas evolving from the crude trapped in the inlet header had to be vented to
prevent over pressuring of plant piping. This flaring event lasted 1:51 hours with a volume of 3,133
MSCF of gas burned.
The second flaring event occurred because of the CPF2 Facility restart, which began at approximately
18:30 hours on 4/3/04. Because of the subsequent hard shutdown of the plant, numerous minor
mechanical difficulties were encountered as the operators brought the plant back on line. Because of
the winter temperatures, lines had cooled and liquids were dropping out in the vessels in larger
volumes than could be handled without multiple equipment shutdowns, and the subsequent venting and
purging of gas to the flare. Reduced compression capacity due to the damaged STV Compressor caused
high flaring rates to continue. Wells were once again shut-in to minimize and stop the flaring. Warm
gas from the other CPFs (Production Facilities) was brought into the plant via a connecting pipeline
as we attempted to get gas moving through the plant to warm up the cooled process lines, and purge
the condensate from the gas plant piping .This initial start-up flaring event lasted 03:49 hrs and
resulted in flaring 7,705 MSCF of gas.
The 3rd flaring incident occurred at 01:30 on 4/4, and was shortly after the incident described
above. This flaring incident was a result of additional mechanical difficulties, which caused the
compressor trains to depressure and flare. Additionally, problems continued as the cold crude moved
from the gathering lines into the plant causing liquids/condensate to drop out in the gas process
piping. various process changes were made during the Facility re-start in order to minimize flaring
without compromising the integrity of the Facility and/or gas handling equipment. Enough produced
crude flow had to be brought on to stabilize the plant and get the shipping pumps up and running or
the crude lines would have frozen. This event lasted 01:30 hrs and had a volume of 602.5 MSCF of gas
flared.
The final flare event reported on 4/4/04 at 09:37 was a result of bringing on the NGL blending and
injection process, and the continued instability of the plant due to gas/liquid slugging from the
wells. NGLs were brought into the plant, but had to be diverted to the Oil Separators due to
mechanical and instrument problems with the injection pump. Inlet gas rates were reduced and
multiple wells were shut-in, but flashing NGLs caused high gas off the oil Separators. Because of
the erratic gas rates into the plant we had difficulties with gas condensates and hydrates freezing
piping in the coolers, backing up the gas flow and knocking compressors off line. Incoming oil and
gas fluid streams were reduced to slow flaring. Severe Plant swings occurred and had to be addressed
during this time period to prevent larger flaring events and complete facility shutdown. As the
wells stabilized and inlet gas/fluid swings from Drill-Sites were reduced, the equipment was able to
stay on line and the flaring stopped. This flaring event lasted 03:39 hrs. and resulted in 21,773
MSCF of gas being flared.
The severity of the flaring events was due to the unplanned shutdown and the delayed restart of the
facility during winter ambient conditions.
Leigh McDaniel and Jeff Smith
Senior Field Environmental Coordinator - Kuparuk
(907) 659-7242 Phone
(907) 659-7712 Fax
3.of3 4/12/20042:34 PM
STATE OF ALASKA
ALASKA OIL AND GAS CONSERVATION COMMISSION
FACILITY REPORT OF PRODUCED GAS DISPOSITION
1. Facility Number
0290000022
12. Facility Name
1 CENTRAL PROCESSING FACILITY #2
13. Field 14. Operator J5.Month/Year of Disposition
IKUPARUK RIVER UNIT ICONOCOPHILLIPS ALASKA, INC. 5/04
Disposition Volume MCF*
6. Sold 35.425
7. Reinjected 5,386,495
8. Flared or vented less than 1 hour 2,209
9. Flared or vented greater than 1 hour 0
(Sunnlemental reDort reQuired--See 20 AAC 25.235)
10. Pilot and Purge 22,838
11. Used for lease operations Fuel 730.379
A~~i~t 0
12. Other 0
13. TOTAL VOLUME (ITEMS 6-12) 6,177,346
14. NGL gas eauivalent produced 0
15. Purchased gas 0
16. Transferred from: PBU CGF (LSEOR NGLS) 832.887
CPFl 812,005
17. Transferred to: 0
18. Remarks: Reinjected vol does not include volumes ofPBU NGLS aquired for LSEOR
reflected on line 16 or Naptha used in SSEOR meter #201
I hereby certify that the foregoing is t@e and correct to the best of my knowledge.
Signature: V7æU~ Title: Supervisor
Printed Name: Noel Dike Phone: 263-4121 Date ~/t5Io¥
Form 10-422 (RevIsed 1/2004)
20. For production from multiple pools, list contribution of each
/Jool as a ]I. rcent of Total Volume.
Pool Name Code Percent
KUPARUK RIVER UNIT 490100 79.29%
KUPARUK RIVER UNIT MELTWATER 490140 5.88%
KUPARUK RIVER UNIT TABASCO 490160 0.10%
KUPARUK RIVER UNIT TARN 490165 14.73%
OffieiaI Use Only
Aumonzatton > 1 nr: Safety MCF
Lease Use MCF
Conservation MCF
Waste: MCF
Commissioner Date
Note: All volumes must be corrected to pressure of 14.65 psia
and to a temperature of 60 degrees F. Report due by the 20th
of the month following the month of disposition.
Authority 20 AAC 25.235.
Submit in Duplicate
CONOCOPHILLlPS ALASKA, INC.
CONSERVATION ORDER NO. 219
GAS FLARING OR VENTING INCIDENTS
CPF #2
MAY 2004
DATE
TIME
VOLUME MCF DESCRIPTION OF INCIDENTS & CAUSE
PLANNED
UNPLANNED ACTION TAKEN TO ELIMINATE CAUSE
FLARING OR VENTING EVENTS GREATER THAN 1 HOUR
TOTAL OVER 1 HOUR
o
PLANNED EVENTS LESS THAN 1 HOUR
Flare or Vent Volumes:
Greater than 1 hour
Less than 1 hour
Continuous Assist
Pilot and Purge
o
2,209
o
22,838
TOTALFLARED/VENTED
25,047
1. Facility Number
0290??oo22
STATE OF ALASKA
ALASKA OIL AND GAS CONSERVATION COMMISSION
FACILITY REPORT OF PRODUCED GAS DISPOSITION
2. Facility Name
CENTRAL PROCESSING FACILITY #2
3. Field 4. Operator 5.MonthlYear of Disposition
KUPARUK RIVER UNIT CONOCOPHILLIPS ALASKA, INC. 6/04
Disposition Volume MCF*
6. Sold 35.062
7. Reinjected 4,769,528
8. Flared or vented less than 1 hour 2,559
9. Flared or vented greater than 1 hour 0
(see inSb11ctions)
10. Pilot and Purge 20,066
11. Used for lease operations Fuel 659.564
(snecifv in Remarks) Assi~t 0
12. Other 0
(see insb11ctions)
13. TOTAL VOLUME (ITEMS 6-12) 5,486,779
14. NGL eas eauivalent 0
15. Purchased gas 0
16. Transferred from: PBU CGF lLSEOR NGLS) 817.346
CPFl 1,065,678
17. Transferred to (express as a negative #): 0
18. Remarks: Reinjected vol does not include volumes of PBU NGLS aquired for LSEOR
reflected on line 16 or Naptha used in SSEOR meter #201
I hereby certify that the foregoing is true and correct to the best of my knowledge.
Signature: ,M_~~ ~6 Title: Supervisor
Printed Name: Noel Dike Phone: 263-4121 Date 1//Q/o,/
Fonn 10-422 (RevIsed 4/2004)
20. For production from multiple pools, list contribution of each
pool as a percent of Total Volume.
Pool
Pool Name Code Percent
KUPARUK RIVER UNIT 490100 80.40%
KUPARUK RIVER UNIT MELTWATER 490140 6.41%
KUPARUK RIVER UNIT TABASCO 490160 0.16%
KUPARUK RIVER UNIT TARN 490165 13.03%
Official Use Only
Authonzatlon > 1 hr: Safety MCF
Lease Use MCF
Conservation MCF
Waste: MCF
Commissioner Date
Note: All volumes must be corrected to pressure of 14.65 psia
and to a temperature of 60 degrees F.
Authority 20 MC 25.235.
Submit in Duplicate
CONOCOPHILLlPS ALASKA, INC.
CONSERVATION ORDER NO. 219
GAS FLARING OR VENTING INCIDENTS
CPF #2
JUNE 2004
DATE
TIME
VOLUME MCF DESCRIPTION OF INCIDENTS & CAUSE
PLANNED
UNPLANNED ACTION TAKEN TO ELIMINATE CAUSE
FLARING OR VENTING EVENTS GREATER THAN 1 HOUR
TOTAL OVER 1 HOUR
o
PLANNED EVENTS LESS THAN 1 HOUR
Flare or Vent Volumes:
Greater than 1 hour
Less than 1 hour
Continuous Assist
Pilot and Purge
o
2,559
o
20.066
TOTALFLAREDNENTED
22,625
CPF-2 Flare - Flow Element Damaged
Jack,
This e-mail is intended to provide supplemental information to the Permit
Deviation Report I faxed today for ConocoPhillips Alaska, Inc. (CPAI)
CPF-2 Permit No. 273TVP01. Yesterday, the flow element on the low flow
Kaldair flare at CPF-2 (Source No. 31, Tag No. H-KM01) shorted out during
calibration. As a result, the facility cannot measure or report low flow
lease use gas for this flare until the element is replaced. Flare events
greater than 1,000 mscf are still being measured and reported via an
alternate device ranged for higher flow rates.
A replacement part has been ordered and is expected to arrive in about a
week. A copy of the permit deviation notification will be included in the
Third Quarter Facility Operating Report. If you have any questions or
require additional information, please do not hesitate to contact me.
Leigh
Leigh McDaniel and Jeff Smith
Senior Field Environmental Coordinator - Kuparuk
(907) 659-7242 Phone
(907) 659-7712 Fax
t of 1 7/6/2004 9:24 AM
Update: CPF-2 Flare - Flow Element Damaged
Jack - we received an update from the flow element manufacturer and are
looking at two weeks for a new part. The facility also tested the high
flow meter and found it does not engage until 40 mscf. We are currently
estimating our daily consumption of low flow lease use gas based on
average historical use. Please call if you have any questions or require
additional information.
Leigh
Leigh McDaniel and Jeff Smith
Senior Field Environmental Coordinator - Kuparuk
(907) 659-7242 Phone
(907) 659-7712 Fax
-----Original Message-----
From: NSK Env proj
Sent: Tuesday, July 06, 2004 9:09 AM
To: Jack Coutts (E-mail)
Cc: Steve McMains (E-mail) ¡ Freswick, June¡ Jim Regg (E-mail) ¡ CPF2 Prod
SUPV¡ NS HSE SUPV¡ Poteet, Randy¡ Wheatall, Michael
Subject: CPF-2 Flare - Flow Element Damaged
Jack,
This e-mail is intended to provide supplemental information to the Permit
Deviation Report I faxed today for ConocoPhillips Alaska, Inc. (CPAI) CPF-2
Permit No. 273TVP01. Yesterday, the flow element on the low flow Kaldair
flare at CPF-2 (Source No. 31, Tag No. H-KM01) shorted out during
calibration. As a result, the facility cannot measure or report low flow
lease use gas for this flare until the element is replaced. Flare events
greater than 1,000 mscf are still being measured and reported via an
alternate device ranged for higher flow rates.
A replacement part has been ordered and is expected to arrive in about a
week. A copy of the permit deviation notification will be included in the
Third Quarter Facility Operating Report. If you have any questions or
require additional information, please do not hesitate to contact me.
Leigh
Leigh McDaniel and Jeff Smith
Senior Field Environmental Coordinator - Kuparuk
(907) 659-7242 Phone
(907) 659-7712 Fax
1 of I 7/7/2004 10:40 AM
Rß: Update: CPF-2 Flare - Flow Element Damaged
Jack - Correction, our high flow meter registers greater than 40,000
mscf.
Leigh McDaniel and Jeff Smith
Senior Field Environmental Coordinator - Kuparuk
(907) 659-7242 Phone
(907) 659-7712 Fax
-----Original Message-----
From: NSK Env proj
Sent: Wednesday, July 07, 2004 10:18 AM
To: 'Jack Coutts (E-mail)'
Cc: 'Steve McMains (E-mail) '; Freswick, June; 'Jim Regg (E-mail) '; CPF2
Prod Supv; NS HSE Supv; Poteet, Randy; Wheatall, Michael
Subject: Update: CPF-2 Flare - Flow Element Damaged
Jack - we received an update from the flow element manufacturer and are
looking at two weeks for a new part. The facility also tested the high flow
meter and found it does not engage until 40 mscf. We are currently
estimating our daily consumption of low flow lease use gas based on average
historical use. Please call if you have any questions or require additional
information.
Leigh
Leigh McDaniel and Jeff Smith
Senior Field Environmental Coordinator - Kuparuk
(907) 659-7242 Phone
(907) 659-7712 Fax
-----Original Message-----
From: NSK Env proj
Sent: Tuesday, July 06, 2004 9:09 AM
To: Jack Coutts (E-mail)
Cc: Steve McMains (E-mail); Freswick, June; Jim Regg (E-mail); CPF2 Prod
Supv; NS HSE Supv; Poteet, Randy; Wheatall, Michael
Subject: CPF-2 Flare - Flow Element Damaged
Jack,
This e-mail is intended to provide supplemental information to the Permit
Deviation Report I faxed today for ConocoPhillips Alaska, Inc. (CPAI) CPF-2
Permit No. 273TVP01. Yesterday, the flow element on the low flow Kaldair
flare at CPF-2 (Source No. 31, Tag No. H-KM01) shorted out during
calibration. As a result, the facility cannot measure or report low flow
lease use gas for this flare until the element is replaced. Flare events
greater than 1,000 mscf are still being measured and reported via an
alternate device ranged for higher flow rates.
lof2
.
7/7/2004 10:40 AM
RE: Update: CPF-2 Flare - Flow Element Damaged
A replacement part has been ordered and is expected to arrive in about a
week. A copy of the permit deviation notification will be included in the
Third Quarter Facility Operating Report. If you have any questions or
require additional information, please do not hesitate to contact me.
Leigh
Leigh McDaniel and Jeff Smith
Senior Field Environmental Coordinator - Kuparuk
(907) 659-7242 Phone
(907) 659-7712 Fax
2 óf2
.
7/7/2004 10:40 AM
STATE OF ALASKA
ALASKA OIL AND GAS CONSERVATION COMMISSION
FACILITY REPORT OF PRODUCED GAS DISPOSITION
1. Facility Number
0290000022
2. Facility Name
CENTRAL PROCESSING FACILITY #2
3. Field 4. Operator 5.MonthlYear of Disposition
KUP ARUK RIVER UNIT CONOCOPHILLIPS ALASKA, INC. 7/04
Disposition Volume MCF*
6. Sold 31.045
7. Reinjected 4,655,763
8. Flared or vented less than 1 hour 6,438
9. Flared or vented greater than 1 hour 1,362 ./
(see instructions)
10. Pilot and Purge 7,021
11. Used for lease operations A Fuel 681.61~
(soecifv in Remarks) ,odd
12. Other 0
(see instructions)
13. TOTAL VOLUME (ITEMS 6-12) 5,383,239
14. NGL !!as eouivalent 0
15. Purchased gas 0
16. Transferred from: PBU CGF (LSEOR NGLS) 674.526
CPFl 995,330
17. Transferred to (express as a negative #): 0
18. Remarks: Reinjected vol does not include volumes ofPBU NGLS aquired for LSEOR
reflected on line 16 or Navtha used in SSEOR meter #201
I hereby certify that the foregoing is true and correct to the best of my knowledge.
Signature: -I7ø£~ Title: Supervisor
Printed Name: Noel Dike Phone: 263-4121 Date
FOnTI 10-422 (Revised 412004)
.
.
20. For production from multiple pools, list contribution of each
ool as a percent of Total Volume.
Pool
Pool Name Code Percent
KUPARUK RIVER UNIT 490100 79.61%
KUPARUK RIVER UNIT MELTWATER 490140 6.26%
KUPARUK RIVER UNIT TABASCO 490160 0.20%
KUPARUK RIVER UNIT TARN 490165 13.93%
Official Use Only
AuthonzatlOn > 1 hr:
I( 3"Z-MCF
5B~
Safety
Lease Use
MCF
ation
MCF
MCF
Waste:
Date
Note: All volumes must be corrected to pressure of 14.65 psia
and to a temperature of 60 degrees F.
Authority 20 AAC 25.235.
Submit in Duplicate
.
. -,
DATE
TIME
PLANNED
UNPLANNED ACTION TAKEN TO ELIMINATE CAUSE
CONOCOPHILLlPS ALASKA, INC.
CONSERVATION ORDER NO. 219
GAS FLARING OR VENTING INCIDENTS
CPF #2
JUNE 2004
VOLUME MCF DESCRIPTION OF INCIDENTS & CAUSE
FLARING OR VENTING EVENTS GREATER THAN 1 HOUR
7/2/2004
1210-1331
7/5/2004
0355-0459
TOTAL OVER 1 HOUR
PLANNED EVENTS LESS THAN 1 HOUR
Flare or Vent Volumes:
Greater than 1 hour
Less than 1 hour
Continuous Assist
Pilot and Purge
TOTAL FLAREDNENTED
.
657
705
1,362
14,821
Seal oil system difficulties, high ambient temperatures,
older gas lift machines have difficulties at higher ambient
temperatures
Electrical/instrumentation malfunction at other facility (T&O),
Frame 6 SO @ CPF-1 -load-shed @ CPF-2
1,362
6,438
o
7.021
.
Unplanned Reduced/increased inlet gas rates, stabilized facility
process and operation, reduced IGOR (lift gas) ,
shut in 12 wells (37 MMSCFO, 7842 BOPO, 35000
BWPO)
Unplanned Reduced/increased inlet gas rates, stabilized facility
process and operation, shut in 20 wells (71.4 MMSCFO,
24015 BOPO & 45385 BWOPO)
.
Update on CPF-2 Flare Flow Element
Jack, Jim and Steve,
Just wanted to update you on the repair status of our CPF-2 Kaldair flare
(Source No. 31, Tag No. H-KM01) flow element. The new flow element has
been installed and is now fully operational. Please give me a call if
you have any questions.
Leigh
Leigh McDaniel and Jeff Smith
Senior Field Environmental Coordinator - Kuparuk
(907) 659-7242 Phone
(907) 659-7712 Fax
1 @fl
7/28/20047:49 AM
STATE OF ALASKA
ALASKA OIL AND GAS CONSERVATION COMMISSION
FACILITY REPORT OF PRODUCED GAS DISPOSITION
1. Facility Number
0290000022
3. Field
KUP ARUKRlVER UNIT
2. Facility Name
CENTRAL PROCESSING FACILITY #2
Disposition
Volume MCF*
6. Sold
29,957 '
7. Reinjected
4,240,302 .
8. Flared or vented less than 1 hour
10. Pilot and Purge
15,538
Fuel
Ass't
681,673
o
o
12. Other
(see instructions)
13. TOTAL VOLUME (ITEMS 6-12)
4,987,033 '
14. NGL gas equivalent
15. Purchased gas
16. Transferred from: PBU CGF (LSEOR NGLS)
CPFl
223,203
1,566,544
17. Transferred to (express as a negative #):
18. Remarks: Reinjected vol does not include volumes ofPBUNGLS aquired for LSEOR
reflected on line 16 or N a tha used in SSEOR meter #201
I hereby certifY th the foregoing is true and correct to the best of my knowledge.
Signature: m. ~
Title: Supervisor
Printed Name: Noel Dike
Form 10-422 (Revised 4/2004)
~ /17 / () L./
Phone: 263-4121
Date
9,854·
Pool Name Percent
KUP ARUK RIVER UNIT 490100 76.73%
KUP ARUK RIVER UNIT MELTWATER 490140 8.36%
KUPARUKRlVER UNIT TABASCO 490160 0.21%
KUP ARUK RIVER UNIT TARN 490165 14.70%
9,709
o
Official Use On!
Authorization> 1 hr: Safety q, tOC:¡ MCF ::f8Þ
Lease Use MCF
Conservation MCF
Waste: MCF
o
o
Note: All volumes must be corrected to pressure of 14.65 psia
and to a temperature of 60 degrees F.
Authority 20 MC 25.235.
Submit in Duplicate
DATE
TIME
CONOCOPHILLlPS ALASKA, INC.
CONSERVATION ORDER NO. 219
GAS FLARING OR VENTING INCIDENTS
CPF #2
August 2004
VOLUME MCF DESCRIPTION OF INCIDENTS & CAUSE
FLARING OR VENTING EVENTS GREATER THAN 1 HOUR
Process upset in gas section of facility, high ambient
temperatures and wind direction swap causing the turbine to go
into surge conditions.
8/7/2004 18:24-19:51
8/15/2004 16:34-18:36
8/21/2004 22:41-00:08
TOTAL OVER 1 HOUR
PLANNED EVENTS LESS THAN 1 HOUR
Flare or Vent Volumes:
Greater than 1 hour
Less than 1 hour
Continuous Assist
Pilot and Purge
TOTALFLAREDIVENTED
1 ,493
4,743
3,473
9,709
9,709
9,854
o
15,538
35,101
Electrical/instrumentation malfunction, process upset in gas
section of facility, D GLC 2nd stage discharge RTD malfunction
causing trip, C GLC went down because of gas surge created
by trip of D GLC.
Process upset in gas section of facility, facility shutdown on C
GLC, A GLC SID on high vibration, C GLC tripped on 1 st stage
compressor high discharge temp. TT-1035C2 was found to
have a bad element. Inst. Tech swapped to spare element. A
GLC shutdown while C was down on pinion radial thrust end
high vibration.
PLANNED
UNPLANNED
ACTION TAKEN TO ELIMINATE CAUSE
Reducedlincreased inlet gas rates, shut in 19 wells with
Unplanned total daily gas volume of 74 mmscfd.
Started/restarted T/C # C GLC then D GLC,
reduced/increased inlet gas rates, corrected E & I
fluctuation/failure, C GLC restarted. Shut 2U, 2T, and
2W pads and several other individual production wells.
Unplanned Repaired and restarted D GLC. Ambient temperature
Started/restarted T/C# A and C, Reduced/increased gas
inlet rates, shut in 26 production wells, restarted A GLC
Unplanned on second attempt. Repaired and restarted C GLC.
.---
STATE OF ALASKA
ALASKA OIL AND GAS CONSERVATION COMMISSION
FACILITY REPORT OF PRODUCED GAS DISPOSITION
1. Facility Number
0290000022
2. Facility Name
CENTRAL PROCESSING FACIIlTY #2
3. Field 4. Operator 5.Month/Year of Disposition
KUPARUKRNER UNIT CONOCOPHII.LIPS ALASKA, INC. 9/04
Disposition Volume MCF*
6. Sold 34,619
7. Reinjected 5,005,287
8. Flared or vented less than 1 hour 11,478
9. Flared or vented greater than 1 hour 0
(see instructions)
10. Pilot and Purge 14,935
11. Used for lease operations Fuel 688,273
(soecifV in Remarks) A~si~t 0
12. Other 0
(see instructions)
13. TOTAL VOLUME (ITEMS 6-12) 5,754,592
14. NGL gas equivalent 0
15. Purchased gas 0
16. Transferred from: PBU CGF (LSEOR NGLS) 791,002
CPFl 1,092,273
17. Transferred to (express as a negative #): 0
18. Remarks: Reinjected vol does not include volumes ofPBU NGLS aquired for LSEOR
reflected on line 16 or Naptha used in SSEOR meter #201
I hereby certifY that the foregoing is true and correct to the best of my knowledge.
Signature: Y7~ f/Lrk-<- Title: Supervisor
Printed Name: Noel Dike Phone: 263-4121 Date /01/9/04-
FOnTI 10-422 Revised 4 2004 ,
20. For production from multiple pools, list contribution of each
pool as a percent of Total Volume.
Pool
Pool Name Code Percent
KUPARUKRIVER UNIT 490100 78.75%
KUPARUKRNER UNIT MELTWATER 490140 8.31%
KUP ARUKRNER UNIT TABASCO 490160 0.14%
KUP ARUK RNER UNIT TARN 490165 12.80%
Official Use Only
Authorization> 1 hr: Safety MCF
Lease Use MCF
Conservation MCF
Waste: MCF
Commissioner Date
Note: All volumes must be corrected to pressure of 14.65 psia
and to a temperature of 60 degrees F.
Authority 20 MC 25.235.
Submit in Duplicate
~-......
CONOCOPHILLlPS ALASKA, INC.
CONSERVATION ORDER NO. 219
GAS FLARING OR VENTING INCIDENTS
CPF #2
September 2004
DATE
TIME
VOLUME MCF DESCRIPTION OF INCIDENTS & CAUSE
PLANNED
UNPLANNED
ACTION TAKEN TO ELIMINATE CAUSE
FLARING OR VENTING EVENTS GREATER THAN 1 HOUR
TOTAL OVER 1 HOUR
PLANNED EVENTS LESS THAN 1 HOUR
Flare or Vent Volumes:
Greater than 1 hour
Less than 1 hour
Continuous Assist
Pilot and Purge
TOTAL FLAREDNENTED
o
o
11,478
G
14.935
26,413
l'
.... ."" .
STATE OF ALASKA
ALASKA OIL AND GAS CONSERVATION COMMISSION
FACILITY REPORT OF PRODUCED GAS DISPOSITION
1. Facility Number I~' Facility Name 3. Field I¡. Operator J5.MonthlYear of Disposition
0290000022 CENJRAL PROCESSING FACIU1Y #2 KUP ARUK RIVER UNIT CONOCOPHILLIPS ALASKA, INC. 10/04
Disposition Volume MCF* 20. For production from rrmltiple pools, list contribution of each
pool as a percent of Total Volume.
Pool
6. Sold 36,039 Pool Name Code Percent
7. Reinjected 5,159,331 KUP ARUK RIVER UNIT 490100 79.67%
8. Flared or vented less than 1 hour 3,527 KUPARUKRIVER UNIT MELTWATER 490140 6.47%
9. Flared or vented greater than 1 hour 0 KUP ARUK RIVER UNIT TABASCO 490160 0.18%
(see instructions)
10. Pilot and Purge 16,639 KUP ARUK RIVER UNIT TARN 490165 13.68%
11. U~:d £'i:. lease op~~ations Fu~! 727,943
snec' in Remarks Assis 0
12. Other 0 Official Use Only
(see instructions)
Authorization> 1 hr: Safety MCF
13. TOTAL VOLUME (ITEMS 6-12) 5,943,479
Lease Use MCF
14. NGL gas equivalent 0
Conservation MCF
15. Purchased gas 0
Waste: MCF
16. Transferred from: PBU CGF (LSEOR NGLS) 784,554
CPFl 1,178,989
Commissioner Date
17. Transferred to (express as a negative #): 0
Note: All volumes rrmst be corrected to pressure of 14.65 psia
18. Remarks: Reinjected vol does not include volumes ofPBUNGLS aquired for LSEOR and to a temperature of 60 degrees F.
reflected on line 16 or Naptha used in SSEOR meter #201
I hereby certifY that the foregoing is true and correct to the best of my knowledge.
~ ~ Authority 20 MC 25.235.
Signature: ~ Title: Supervisor
Printed Name: Noel Dike Phone: 263-4121 Date 1/ / I b /0 'I
, . .
Form 10-422 (RevIsed 4/2004)
SubmIt In DuplIcate
..~ ,.. -
CONOCOPHILLlPS ALASKA, INC.
CONSERVATION ORDER NO. 219
GAS FLARING OR VENTING INCIDENTS
CPF #2
October 2004
DATE
TIME
VOLUME MCF DESCRIPTION OF INCIDENTS & CAUSE
PLANNED
UNPLANNED
ACTION TAKEN TO ELIMINATE CAUSE
FLARING OR VENTING EVENTS GREATER THAN 1 HOUR
TOTAL OVER 1 HOUR
PLANNED EVENTS LESS THAN 1 HOUR
Flare or Vent Volumes:
Greater than 1 hour
Less than 1 hour
Continuous Assist
Pilot and Purge
TOTALFLAREDNENTED
o
o
3,527
o
16,639
20,166
STATE OF ALASKA
ALASKA OIL AND GAS CONSERVATION COMMISSION
FACILITY REPORT OF PRODUCED GAS DISPOSITION
3. Field 4. Operator 5.Month/YearofDisposition
KUPARUK RIVER UNIT CONOCOPHILLIPS ALASKA, INC. 11/04
20. For production from multiple pools, list contribution of each
001 as a ercent of Total Volume.
Pool
Pool Name Code Percent
1. Facility Number
0290000022
2. Facility Name
CENTRAL PROCESSING FACILITY #2
Disposition Volume MCF*
6. Sold 35.104
7. Reinjected 5,419,823
8. Flared or vented less than 1 hour 679
V'
9. Flared or vented greater than 1 hour 1,309 ...
(see instructions)
10. Pilot and Pur,ge 14,674
11. Used for lease operations Fuel 714.64Õ
(snecifv in Remarks) A~.i.t
12. Other 0
(see instrUctions)
13. TOTAL VOLUME (ITEMS 6-12) 6,186,231
14. NGL I!:as eauivalent 0
15. Purchased gas 0
16. Transferred from: PBU CGF (LSEOR NGLS) 736,292
CPFl 642,268
17. Transferred to (express as a negative f): 0
18. Remarks: Reinjected vol does not include volumes of PBU NGLS aquired for LSEOR
reflected on line 16 or Navtha used in SSEOR meter #201
I hereby certify that the foregoing is,. true and correct to the best of my knowledge.
Signature: f7 fJ1J! .... OJ....iUl.- Title: Suoervisor
Printed Name: Noel Dike Phone: 263-4121 Date P-!17/°f
Form 10-422 (Revtsed 4/2004)
KUPARUK RIVER UNIT 490100 81.11%
KUPARUK RIVER UNIT MELTWATER 490140 5.77%
KUPARUK RIVER UNIT TABASCO 490160 0.25%
KUPARUK RIVER UNIT TARN 490165 12.87%
Official Use Only
Autl1onzatton > 1m:
/ I 3CP¡ MCF Ú.Æte-
MCF
MCF
Safety
Lease Use
/-/1-
,
Date
Note: All volumes must be corrected to pressure of 14.65 psia
and to a temperature of 60 degrees F.
Authority 20 AAC25.235.
Submit in Duplicate
.,'
DATE
TIME
CONOCOPHILLlPS ALASKA, INC.
CONSERVATION ORDER NO. 219
GAS FLARING OR VENTING INCIDENTS
CPF #2
November 2004
VOLUME MCF DESCRIPTION OF INCIDENTS & CAUSE
PLANNED
UNPLANNED ACTION TAKEN TO ELIMINATE CAUSE
FLARING OR VENTING EVENTS GREATER THAN 1 HOUR
Electrical/instrumentation malfunction at other facility. Frame
6 SID caused fast load shed. Unplanned Reduced/Increased inlet gas rates
11/24/2004 11:21-13:22
TOTAL OVER 1 HOUR
1,309
1,309
PLANNED EVENTS LESS THAN 1 HOUR
Flare or Vent Volumes:
Greater than 1 hour
Less than 1 hour
Continuous Assist
Pilot and Purge
TOTAL FLAREDNENTED
1,309
679
o
14.674
16,662
r
1. Facility Number
0290000022
STATE OF ALASKA
ALASKA OIL AND GAS CONSERVATION COMMISSION
FACILITY REPORT OF PRODUCED GAS DISPOSITION
2. Facility Name
CENTRAL PROCESSING FACILITY #2
3. Field 4. Operator 5.MonthNearofDisposition
KUPARUK RIVER UNIT CONOCOPH1LLIPS ALASKA, INC. 12/04
Disposition Volume MCF*
6. Sold 36.158
7. Reinjected 5,573,868
8. Flared or vented less than 1 hour 622
9. Flared or vented greater than 1 hour 0
(see instructions)
10. Pilot and Purge 13,755
11. Used for lease operations A~~~~ 750.33Õ
(snecifv in Remarks)
12. Other 0
(see instructions)
13. TOTAL VOLUME (ITEMS 6-12) 6,374,738
14. NGL !ras eouivalent 0
15. Purchased gas 0
16. Transferred from: PBU CGF (LSEOR NGLS) 528.030
CPFl 684,811
17. Transferred to (express as a negative f): 0
18. Remarks: Reinjected vol does not include volumes of PBU NGLS aquired for LSEOR
reflected on line 16 or N aptha used in SSEOR meter #201
I hereby cert~: foregoing is ~e and correct to the best of my knowledge.
Signature: I ~~ Title: Supervisor
" ,I n /05
Printed Name: Noel Dike Phone: 263-4121 Date
Form 10-422 (Revised 4/2004)
20. For productionfrom multiple pools, list contribution of each
pool as a percent of Total Volume.
Pool
Pool Name Code Percent
KUPARUK RIVER UNIT 490100 83.00%
KUPARUK RIVER UNIT MELTWATER 490140 6.29%
KUPARUK RIVER UNIT TABASCO 490160 0.24%
KUPARUK RIVER UNIT TARN 490165 10.47%
Official Use Only
AuthonzatJon > I hr: Safety MCF
Lease Use MCF
Conservation MCF
Waste: MCF
Commissioner Date
Note: All volumes must be corrected to pressure of 14.65 psia
and to a temperature of 60 degrees F.
Authority 20 MC 25.235.
Submit in Duplicate
CONOCOPHILLlPS ALASKA, INC.
CONSERVATION ORDER NO. 219
GAS FLARING OR VENTING INCIDENTS
CPF #2
December 2004
DATE
TIME
VOLUME MCF DESCRIPTION OF INCIDENTS & CAUSE
PLANNED
UNPLANNED ACTION TAKEN TO ELIMINATE CAUSE
FLARING OR VENTING EVENTS GREATER THAN 1 HOUR
TOTAL OVER 1 HOUR
o
PLANNED EVENTS LESS THAN 1 HOUR
Flare or Vent Volumes:
Greater than 1 hour
Less than 1 hour
Continuous Assist
Pilot and Purge
o
622
o
13.755
TOTALFLAREDNENTED
14,377